Right, that’s the problem, of course,
I’m only cleaning half the connector, the other side is causing heat, and reoxidosing the fuse blade
Does anyone make an abrasive file the same thickness as a fuse blade to solve this?
What did you do to your P2 Volvo today?
- abscate
- MVS Moderator
- Posts: 36164
- Joined: 17 Feb 2013, 17:54
- Year and Model: 99: V70s S70s,05 V70
- Location: Port Jefferson Long Island NY
- Has thanked: 1611 times
- Been thanked: 4075 times
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
- RickHaleParker
- Posts: 7209
- Joined: 25 May 2015, 14:30
- Year and Model: See Signature below.
- Location: Kansas
- Has thanked: 8 times
- Been thanked: 980 times
You might be able to fine a Jeweler or Watchmaker file that will fit. Filing is another band aid fix. It removes the top layer and make it more subject to corrosion.abscate wrote: 14 Dec 2019, 07:53 Does anyone make an abrasive file the same thickness as a fuse blade to solve this?
A better option is to get a set of pin extractors, remove the terminal from the REM side and replace it. The tricky parts are figuring out which pin extractor to use, then sourcing a replacement terminal. However if succeed it is a permanent fix rather then a band aid fix.
Active
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2017 Ford PIU. 3.5l, Twin Turbo, 365 Hp.
............................
Past
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000. ( Killed by a plastic radiator. )
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion ( I moved, the project did not )
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0. ( Transmission dead after sitting for a winter )
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2017 Ford PIU. 3.5l, Twin Turbo, 365 Hp.
............................
Past
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000. ( Killed by a plastic radiator. )
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion ( I moved, the project did not )
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0. ( Transmission dead after sitting for a winter )
- E Showell
- Posts: 3275
- Joined: 16 Oct 2008, 16:00
- Year and Model: ‘07 S80 3.2
- Location: Long Valley, N.J.
- Has thanked: 37 times
- Been thanked: 112 times
Why permanent fix? Why won't the new terminal just oxidize?
'98 V70 NA FWD 5 spd, silver sand metallic (sold)
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
‘06 Honda Insight CVT
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
‘06 Honda Insight CVT
- abscate
- MVS Moderator
- Posts: 36164
- Joined: 17 Feb 2013, 17:54
- Year and Model: 99: V70s S70s,05 V70
- Location: Port Jefferson Long Island NY
- Has thanked: 1611 times
- Been thanked: 4075 times
I would love to know root cause on this one. It’s the only car of 6 in the driveway that has this problem
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
- RickHaleParker
- Posts: 7209
- Joined: 25 May 2015, 14:30
- Year and Model: See Signature below.
- Location: Kansas
- Has thanked: 8 times
- Been thanked: 980 times
Permanent because the repair will out last the car.
Step one: Pin Extractor set. These are the tools used to compress the retaining clip(s) so the terminal can be pulled out of the plastic block.abscate wrote: 15 Dec 2019, 00:11 I would love to know root cause on this one. It’s the only car of 6 in the driveway that has this problem
A lighted Loupe comes in handy. For peeking into the connector to see the clips.
Active
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2017 Ford PIU. 3.5l, Twin Turbo, 365 Hp.
............................
Past
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000. ( Killed by a plastic radiator. )
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion ( I moved, the project did not )
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0. ( Transmission dead after sitting for a winter )
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2017 Ford PIU. 3.5l, Twin Turbo, 365 Hp.
............................
Past
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000. ( Killed by a plastic radiator. )
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion ( I moved, the project did not )
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0. ( Transmission dead after sitting for a winter )
- abscate
- MVS Moderator
- Posts: 36164
- Joined: 17 Feb 2013, 17:54
- Year and Model: 99: V70s S70s,05 V70
- Location: Port Jefferson Long Island NY
- Has thanked: 1611 times
- Been thanked: 4075 times
When I pulled the REM fuses everyone had the black corrosion on them. My best guess is there is moisture in the rear left wheel well ( wagon) that exacerbates fuse corrosion.
I did have some on my P80 relays once, after 15 years , and cleaned them too, but that hasn’t recurred.
viewtopic.php?f=1&t=80481&hilit=Albany&start=20#p434364
I did have some on my P80 relays once, after 15 years , and cleaned them too, but that hasn’t recurred.
viewtopic.php?f=1&t=80481&hilit=Albany&start=20#p434364
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
- E Showell
- Posts: 3275
- Joined: 16 Oct 2008, 16:00
- Year and Model: ‘07 S80 3.2
- Location: Long Valley, N.J.
- Has thanked: 37 times
- Been thanked: 112 times
We'll, thankfully the weather held out and bro and I did the rear pads and rotors on the V70R having tackled the front brakes last weekend. Brembo and Akebono ceramic pads. Won't be cleaning the wheels for a while.
New windshield cowl seals for Ruby Red and new wiper blades for the '99 V70 and a rear wiper for the R as well (which also got a new expansion tank cap). Coolant looked a little low last week and I didn't like the look of the residue I saw on the tank near the filler neck.
New windshield cowl seals for Ruby Red and new wiper blades for the '99 V70 and a rear wiper for the R as well (which also got a new expansion tank cap). Coolant looked a little low last week and I didn't like the look of the residue I saw on the tank near the filler neck.
'98 V70 NA FWD 5 spd, silver sand metallic (sold)
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
‘06 Honda Insight CVT
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
‘06 Honda Insight CVT
- - Pete -
- Posts: 970
- Joined: 06 Dec 2013, 22:13
- Year and Model: 01, 04, 04, 04 V70's
- Location: Minnesota/Wisconsin
- Has thanked: 81 times
- Been thanked: 178 times
E Showell wrote: 15 Dec 2019, 12:58 Coolant looked a little low last week and I didn't like the look of the residue I saw on the tank near the filler neck.
Oophta x2.
1) That set of brakes set you back some pennies.
2) Keep a close eye on that coolant. Is this the same one you blew a head gasket on? Or was it a cracked sleeve? It’d be hard for me to not be doing compression & leakdown tests. What coolant did you run it it?
2001 V70XC 200k
2004 V70 AWD 174k
2004 V70R M66 147k
2004 XC70 361k
1995 F250 7.3PSD 262k
2014 Ram 3500 DRW 116k
2004 V70 AWD 174k
2004 V70R M66 147k
2004 XC70 361k
1995 F250 7.3PSD 262k
2014 Ram 3500 DRW 116k
- E Showell
- Posts: 3275
- Joined: 16 Oct 2008, 16:00
- Year and Model: ‘07 S80 3.2
- Location: Long Valley, N.J.
- Has thanked: 37 times
- Been thanked: 112 times
Different engine. This is the replacement engine. Running Volvo coolant only. I'm thinking the coolant was evaporating out past a bad expansion tank cap seal.
The brakes weren't cheap, but the money I saved in DIY helped take a bit of the sting out. Plus, brakes are brakes. Can't do without 'em.
The brakes weren't cheap, but the money I saved in DIY helped take a bit of the sting out. Plus, brakes are brakes. Can't do without 'em.
'98 V70 NA FWD 5 spd, silver sand metallic (sold)
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
‘06 Honda Insight CVT
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
‘06 Honda Insight CVT
- BlackBart
- Posts: 6728
- Joined: 10 Dec 2016, 17:03
- Year and Model: 2004 XC70 BlackBetty
- Location: Over the far far mountains
- Has thanked: 967 times
- Been thanked: 923 times
Do you think from above - glass seal....or from below - spray from the wheel?abscate wrote: 15 Dec 2019, 06:07 My best guess is there is moisture in the rear left wheel well ( wagon) that exacerbates fuse corrosion.
ex-1984 245T wagon
1994 850T5 wagon
2004 XC70 wagon BlackBetty
1994 850T5 wagon
2004 XC70 wagon BlackBetty
-
- Similar Topics
- Replies
- Views
- Last post






