After a lot of unnecessary headache, I finally got my blower motor / resistor trouble-shot and squared away.. new resistor came in the mail, everything working out just fine.
But before I put that knee-bolster back into place.. why don't I put some lube on, just a little bit for the road, y'know?
Pull the motor back out, prop it on 2x4 and tap the 'squirrel cage' fan off with hammer and lube up the two bearings, top and bottom with a bunch of white lithium. Flip it over and hammer the butt of it to get it back into the squirrel cage.. at first it feels like I hammered it too far- but no, it's not rubbing. For some reason, hammering on it's butt, - it lost ALL looseness. A lot of black dust was coming out, too.
I was so close! I should've just been happy with a noisy motor..







