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2004 S60R B8444S (V8) conversion (Previously : Exhaust Manifold removal.)

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

This topic is in the MVS Volvo Repair Database » 2004 S60R -- Yamaha V8 Conversion!
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RickHaleParker
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Re: 2004 S60R B8444S (V8) conversion (Previously : Exhaust Manifold removal.)

Post by RickHaleParker »

yagger wrote: 27 Jun 2020, 14:59 2006 XC90 VIN: YV4CZ852761299806 - best choice I think.
That is the donor for the ECM and TCM. The CEM out if that would is already sync with the ECM. Don't know if I can get the key transponder. Will simplify thing if I can.
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1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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yagger
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Post by yagger »

I can program key.

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RickHaleParker
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Post by RickHaleParker »

yagger wrote: 27 Jun 2020, 15:54 I can program key.
How about new remotes when I have the encryption keys for the remotes?

I don't have them right now but I know where I can get everything, blade, case, transponder, remote and remote encryption keys for $60.00 a pair.

I have a local locksmith that can cut the blade but cannot do the programing.
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1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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RickHaleParker
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Post by RickHaleParker »

Got the Air / ECM box all prettied up and it does not fix. Sits too tall. Thinking of modding the box so it hangs over the frame.
IMAG0024.jpg
IMAG0025.jpg
IMAG0027.jpg
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1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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yagger
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Post by yagger »

RickHaleParker wrote: 27 Jun 2020, 16:03 How about new remotes when I have the encryption keys for the remotes?

I don't have them right now but I know where I can get everything, blade, case, transponder, remote and remote encryption keys for $60.00 a pair.

I have a local locksmith that can cut the blade but cannot do the programing.
Yes, we can program remote too.

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volvolugnut
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Post by volvolugnut »

RickHaleParker wrote: 28 Jun 2020, 11:48 Got the Air / ECM box all prettied up and it does not fix.
You could get a hood scoop like this:
volvolugnut
Attachments
scoop.JPG
scoop.JPG (12.24 KiB) Viewed 802 times
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
Farmall tractors: 1956 400 Diesel, 1946 A
And others.

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RickHaleParker
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Post by RickHaleParker »

volvolugnut wrote: 28 Jun 2020, 13:02 You could get a hood scoop like this:
Did the measurements, It is 2" too high. I am pretty sure I can mod the box if I can find plate plastic to weld in place.

Na that is for a longitudinal engine.

If I was going to go the scoop route, let it be something more like this.

Image
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1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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bmdubya1198
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Post by bmdubya1198 »

Go Z31 style

Image

You could probably make something fairly easily to make that air box sit lower.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
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00 S70 GLT
98 V70 GLT
93 944
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Post by RickHaleParker »

bmdubya1198 wrote: 28 Jun 2020, 20:03 You could probably make something fairly easily to make that air box sit lower.
It is 2" too high sitting on the frame. I thought about cutting a notch on the outside so it would drop 2" but it look like I may not have 2" of clearance above the transmission cable.

ECM wiring harness on the engine side is short and does not give much if any option for relocating the ECM. besides the ECM is mounted on top of the Air box to keep it cool. Heat sink fins are in the air flow.

I might be looking at a custom air box, low but spread out. Maybe do it original hot rod style, rummage around the junk yard until I find a low profile that will do the job. Don't want to go with a small filter, to insure the engine does not asphyxiate.

The MAF housing is molded into the box also. The MAF sensor need to be in a air flow with the same cross section.
IMAG0027A.jpg
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1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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volvolugnut
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Post by volvolugnut »

I doubt you have room to move it, but don't get hung on the air box must orient as it is now. The air would not care if you turned it sideways.

volvolugnut
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
Farmall tractors: 1956 400 Diesel, 1946 A
And others.

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