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2004 S60R B8444S (V8) conversion (Previously : Exhaust Manifold removal.)

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

This topic is in the MVS Volvo Repair Database » 2004 S60R -- Yamaha V8 Conversion!
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bmdubya1198
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Re: 2004 S60R B8444S (V8) conversion (Previously : Exhaust Manifold removal.)

Post by bmdubya1198 »

The splines came out nice!

Right, PWM won't work with a generic aftermarket relay. If there's a dual fan setup from another P2, that module would certainly be ideal. I see no reason you couldn't make that work with your setup.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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RickHaleParker
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Post by RickHaleParker »

bmdubya1198 wrote: 22 Jul 2020, 20:22 The splines came out nice!

Right, PWM won't work with a generic aftermarket relay. If there's a dual fan setup from another P2, that module would certainly be ideal. I see no reason you couldn't make that work with your setup.
This is the PWM dual fan control module for later S60, V70 and S80. I order an aftermarket unit because to get OEM Volvo you buy the whole fan assembly.

The same unit is also used on some Fords and Land Rovers. I might of been able to just the FCM for one of them makes. Oh hell it only cost $19.15 if it does not last I don't loose much.

Still need to figure out the pinout. Vida or the EWD does not tell anything. Might need somebody to look at wiring on theirs.

There should be three inputs Power + & - then the violet PWM control line. Four outputs +&- power for each fan. In the pictures I am seeing only six pins. Hope I there is a seventh I do not see in the picture. The seventh could be case ground. Will still need to find out which pin is which.

PWM_Fan_Control.jpg
PWM_Fan_Control.jpg (161.11 KiB) Viewed 958 times
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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bmdubya1198
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Post by bmdubya1198 »

Yeah, for only $20 it's worth the gamble. I guess I'm not too surprised that VIDA doesn't say anything being that Volvo doesn't sell the part separately. Any chance you may be able to find it in Ford or Land Rover diagrams?
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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RickHaleParker
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Post by RickHaleParker »

bmdubya1198 wrote: 23 Jul 2020, 09:16 Any chance you may be able to find it in Ford or Land Rover diagrams?
Maybe need to find a Ford or Land rover EWD.

Fitment.
2007 - 2016 Volvo S60 /V60 S80 V70 XC60 XC70

Land Rover Freelander II 07-15
Range Rover Evoque 11-15

Ford Mondeo IV 07-14
Ford Galaxy III 06-15
Ford S MAX 06-15
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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RickHaleParker
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Post by RickHaleParker »

Wait until the FCM gets here. Sometimes the pinout is molded into the connectors.
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1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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volvolugnut
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Post by volvolugnut »

An old Volvo with twice the normal new Volvo cylinders.
http://www.speedhunters.com/2014/08/vol ... andinavian
volvolugnut
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
Farmall tractors: 1956 400 Diesel, 1946 A
And others.

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RickHaleParker
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Post by RickHaleParker »

volvolugnut wrote: 26 Jul 2020, 17:26 An old Volvo with twice the normal new Volvo cylinders.
Twice the number of typical white block cylinders. New Volvo are all 4 cylinders.
I'm surprised nobody has a retrofitted a rear wheel drive Volvo with a Volvo Penta V8. The Penta 6.2L V8 430 is 430 Hp.
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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volvolugnut
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Post by volvolugnut »

RickHaleParker wrote: 26 Jul 2020, 17:45
volvolugnut wrote: 26 Jul 2020, 17:26 An old Volvo with twice the normal new Volvo cylinders.
Twice the number of typical white block cylinders. New Volvo are all 4 cylinders.
I'm surprised nobody has a retrofitted a rear wheel drive Volvo with a Volvo Penta V8. The Penta 6.2L V8 430 is 430 Hp.
I still think of the 5 cylinders as new.
LS (Chevy V8) engine swaps are so cheap and common.
volvolugnut
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
Farmall tractors: 1956 400 Diesel, 1946 A
And others.

User avatar
RickHaleParker
Posts: 7129
Joined: 25 May 2015
Year and Model: See Signature below.
Location: Kansas
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Post by RickHaleParker »

Got the axles installed, looks good.

Fan Control Module came in today. Pins are not marked. I will need to locate some electrical connectors. Anybody got a old twin fan laying around?
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

User avatar
RickHaleParker
Posts: 7129
Joined: 25 May 2015
Year and Model: See Signature below.
Location: Kansas
Has thanked: 8 times
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Post by RickHaleParker »

Input of the FCM. If I can figure out which one of the big terminals is (+) and (-). I could make a connector out of epoxy.
IMAG0055.jpg
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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