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OEM Hitch Install Question

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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yanga001
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OEM Hitch Install Question

Post by yanga001 »

Hi Everyone,

Does anyone have a manual for the installation of the oem trailer hitch. Im taking one off a parts car but im having a hell of a time trying to find replacement bolts and mounting holes. One issue i have is that the bolts that come out of the bumper mounts seem to have rusted into a new form of fastener that no amount of pb-blaster will loosen. Ive had to angle grind one side off by cutting the bolt head but im worried reinstallation on another car will be pretty bad.

Thanks!
1998 S70 N/A Auto (Parts car)(planned to be harvested)
1998 V70 N/A Auto New full restoration project (Water pump thrown at 404K Km)
1998 V70 N/A Auto (Workhorse) (Tree to driver B pillar :( )
1999 S70 T5 Auto(Project) (planned to be fixed)
2000 S70 SE M Learning platform (planned to be driven one day)
2008 S60 2.5T Auto (Sold)
2012 Honda Pilot AWD Touring (Daily)

scot850
Posts: 14889
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Year and Model: 2000 V70 R
Location: Calgary, Alberta, Canada
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Post by scot850 »

They are a swine once they are rusted. Plan also for new bumper mounts.

I ended up grinding the heads off which allowed me enough room to then pull the bumper rearwards.

The bolts go through a sleeve up to the top of the bumper mount and it rusts itself into the sleeve and usually the head shears or rounds off as you are finding.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

yanga001
Posts: 787
Joined: 24 March 2019
Year and Model: 98/99/00 v/s70’s
Location: Ontario
Has thanked: 59 times
Been thanked: 110 times

Post by yanga001 »

scot850 wrote: 13 Aug 2020, 16:47 The bolts go through a sleeve up to the top of the bumper mount and it rusts itself into the sleeve and usually the head shears or rounds off as you are finding.

Neil.

It wasnt the super long 14mm bolts. It was some that seemed to be welded to the frame on either side of the car. It points inward towards the car and is a rusted mess. If you were to put your head under the right and left rear corners and look up, then you would see them.

I snapped off the welds that held them in place on the donor car and i am trying to figure out a way to prevent it from happening on the daily.
1998 S70 N/A Auto (Parts car)(planned to be harvested)
1998 V70 N/A Auto New full restoration project (Water pump thrown at 404K Km)
1998 V70 N/A Auto (Workhorse) (Tree to driver B pillar :( )
1999 S70 T5 Auto(Project) (planned to be fixed)
2000 S70 SE M Learning platform (planned to be driven one day)
2008 S60 2.5T Auto (Sold)
2012 Honda Pilot AWD Touring (Daily)

scot850
Posts: 14889
Joined: 5 April 2010
Year and Model: 2000 V70 R
Location: Calgary, Alberta, Canada
Has thanked: 1848 times
Been thanked: 1710 times

Post by scot850 »

Heat is probably our only chance then and lots of it. Maybe worth taking to a shop to see if they can try if they have gas welding gear.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

yanga001
Posts: 787
Joined: 24 March 2019
Year and Model: 98/99/00 v/s70’s
Location: Ontario
Has thanked: 59 times
Been thanked: 110 times

Post by yanga001 »

Car isn't plated so ill have at it with a propane torch to see if that can heat it enough to get it off. The large bolts all came out in tact but the small nuts did not. I assume i can replace those smaller ones with any hw store brand.
1998 S70 N/A Auto (Parts car)(planned to be harvested)
1998 V70 N/A Auto New full restoration project (Water pump thrown at 404K Km)
1998 V70 N/A Auto (Workhorse) (Tree to driver B pillar :( )
1999 S70 T5 Auto(Project) (planned to be fixed)
2000 S70 SE M Learning platform (planned to be driven one day)
2008 S60 2.5T Auto (Sold)
2012 Honda Pilot AWD Touring (Daily)

scot850
Posts: 14889
Joined: 5 April 2010
Year and Model: 2000 V70 R
Location: Calgary, Alberta, Canada
Has thanked: 1848 times
Been thanked: 1710 times

Post by scot850 »

If the bolts are going to be part of holding the hitch mount, try a bolt supplier. If I recall Volvo uses Grade 8 steel bolts.

Good luck!

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

850oldschool
Posts: 392
Joined: 19 October 2019
Year and Model: 1996 850 NA
Location: Minneapolis, MN
Been thanked: 45 times

Post by 850oldschool »

If I were mounting one of those I'd be looking at Unbrako for something in stainless:

https://www.unbrakousa.com/#

Despite their comical sounding name they are the world leader in high strength bolts.

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