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Replaced Starter, Now not Starting (1997 850 T-5)

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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clutchcinabon
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Year and Model: 1997 850 T-5
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Replaced Starter, Now not Starting (1997 850 T-5)

Post by clutchcinabon »

Hey all-

So I've spent the last 12 hours replacing the starter on my 1997 850 T-5 not because it takes that long, but because I seem to have messed up somewhere and I can't figure out where. I'm definitely at my wit's end. For a while I've been having an issue where the car would take a while to start when warm, and finally it wouldn't start and all I got was a click.

When I started, I had a brain fart and forgot to disconnect the battery before beginning the work. A spark came from the positive and ground wires on the starter so I immediately ceased touching it with my wrench and disconnected the battery to prevent further issues.

I removed the starter following RobertDIY's video on YouTube, and now the car isn't starting- everything is verified to be connected properly, the spade connector is connected and clean and it sounds like the car is making more of a popping sound. I checked the fuses and none of them seem to be blown.

Considering everything is connected right, and the starter is good what should I check next? The ignition switch? Grounds? I can't read a wiring diagram for the life of me so if the grounds are the best thing to check, I wouldn't mind being told where they would be, haha.

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abscate
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Post by abscate »

Cranking is the action of the engine spinning under the starter

Starting is the engine firing up after cranking.

Obviously if it doesn’t crank it won’t start.

Are you having trouble cranking or starting,now?

Get your battery on a charger so it is fresh and ready to go.

Take a little break to get your brain together, I’m fried after 12 hours of car work
Empty Nester
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clutchcinabon
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Joined: 7 December 2020
Year and Model: 1997 850 T-5
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Post by clutchcinabon »

I've had it on a charger all night and there's no change at all.

clutchcinabon
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Post by clutchcinabon »

Also, it's not even cranking.

scot850
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Post by scot850 »

First check you got the small wire connected to the starter. It is a push on spade connector. Easily overlooked.

2nd, try locking and un-locking the driver's door lock with the key a couple of times to ensure the immobiliser is reset. /Re-fitting the battery can cause the immobiliser to get confused and prevent the starter turning over.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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Chuck W
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Post by Chuck W »

A "popping" sound?

Also, the '97 T5 doesn't have an immobilizer.
'97 854 T5 - Manual Swap/M4.4/COP/NA cams/P2R Brakes/16T/ chassis bracing/ XC70 nose swap
'97 855 GLT - Hers. RN swap/16T/COP/VVT/exhaust/302s/Flashed M4.4/ chassis bracing/ 2 kid seats
'78 GLE - Waiting in the wings. Future whiteblock/T5 swap.

The Others- '83 TBird turbo, '85 Mercury Marquis LTS (1 of 134), '86 LTD Wagon, '81 Granada GL, '76 Beetle, '93 F-150 I6

clutchcinabon
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Year and Model: 1997 850 T-5
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Post by clutchcinabon »

Yes, it's not a click- it's a pop sound

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Chuck W
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Post by Chuck W »

Can you post a video if what's going on?
'97 854 T5 - Manual Swap/M4.4/COP/NA cams/P2R Brakes/16T/ chassis bracing/ XC70 nose swap
'97 855 GLT - Hers. RN swap/16T/COP/VVT/exhaust/302s/Flashed M4.4/ chassis bracing/ 2 kid seats
'78 GLE - Waiting in the wings. Future whiteblock/T5 swap.

The Others- '83 TBird turbo, '85 Mercury Marquis LTS (1 of 134), '86 LTD Wagon, '81 Granada GL, '76 Beetle, '93 F-150 I6

clutchcinabon
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Joined: 7 December 2020
Year and Model: 1997 850 T-5
Location: NC
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Post by clutchcinabon »



I'm not sure if you can hear it, but it's much less of a click like it was prior and more like a fuse popping if that makes sense. However, I've checked all my fuses and they seem to be good. What are the odds that I got a bad starter brand new?

scot850
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Post by scot850 »

Question on the starter. It appears you have used a brand new starter. What brand is it and is it new or rebuilt?

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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