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2004 S60R B8444S (V8) conversion (Previously : Exhaust Manifold removal.)

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

This topic is in the MVS Volvo Repair Database » 2004 S60R -- Yamaha V8 Conversion!
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bmdubya1198
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Re: 2004 S60R B8444S (V8) conversion (Previously : Exhaust Manifold removal.)

Post by bmdubya1198 »

RickHaleParker wrote: 12 Dec 2020, 12:56 If you want a M66 another option is a transmission exchange with Volvo for a M66 for the V8. Will set you back ~$4000.00 .

Yes Volvo makes 8 Cylinder adapter gearboxes. It a whole gearbox exhange for one that has the correct bell housing for the V8.

Search terms "8-Cylinder Adapter Gearbox" to find all or "8-Cylinder Adapter Gearbox M66" for M66 specifically.

A transmission shop might be able to get one from the OEM for less.
I can't believe this is a thing... why would Volvo even offer it except for V8 swaps? That's pretty cool.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
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abscate
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Post by abscate »

Woof. That’s a ugly starter hack, sorry.
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Post by RickHaleParker »

abscate wrote: 13 Dec 2020, 10:27 Woof. That’s a ugly starter hack, sorry.
Got to give him credit. He is creative enough to come up with a solution. This is the kind of thing the term Hot Rodding originally referred to.
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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Post by matthew1 »

abscate wrote: 13 Dec 2020, 10:27 Woof. That’s a ugly starter hack, sorry.
My first thought was "Hey that's not so bad". Why? Because I follow TurboBricks on FB. After that, everything is relative.
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bmdubya1198
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Post by bmdubya1198 »

matthew1 wrote: 13 Dec 2020, 18:32
abscate wrote: 13 Dec 2020, 10:27 Woof. That’s a ugly starter hack, sorry.
My first thought was "Hey that's not so bad". Why? Because I follow TurboBricks on FB. After that, everything is relative.
That's what I'm talkin about! You know you're a true Tbricker when you see that and have no problem!

It works well enough though, you're incredibly limited for options when it comes to a manual trans on the V8.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

Xallerio
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Year and Model: 2005 s60r
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Post by Xallerio »

RickHaleParker wrote: 11 Dec 2020, 17:43
Xallerio wrote:11 Dec 2020, 15:47 II have a 2006 XC90 V8 and a 2005 S60R manual. I wanna swap the V8 and keep the manual
The manual will bolt up to the B8444S but the starter is in a different location. You would need to cut the manual Bellhousing and fabricate a starter mount on on the back side of the manual bell housing.

There is no room to put the starter in the original location on the manual Bellhousing. The V8 block partly covers the original starter hole. That is why the B8444S starter is mounted on the back top side of the V8 Bellhousing.
I’ve been in contact with Cameron on Instagram my next obstacle is figuring out how to get a custom flywheel..the s60r flywheel has a 10 bolt pattern while the V8 has 8 and the center bore is believed to be different

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Post by RickHaleParker »

Xallerio wrote: 15 Dec 2020, 06:46 My next obstacle is figuring out how to get a custom flywheel..the s60r flywheel has a 10 bolt pattern while the V8 has 8 and the center bore is believed to be different
Cameron has the answer to that question. He should also have the specs for a custom flywheel. At least he can tell you where to get one made. He has one done. Ask him about the Pressure plate and Clutch also.
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1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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Post by abscate »

Why do you need a starter with a manual?
😀
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Post by bmdubya1198 »

abscate wrote: 18 Dec 2020, 03:13 Why do you need a starter with a manual?
😀
Hmm... you're onto something...
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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Post by volvolugnut »

Just push start the thing like a dirt track racer.

volvolugnut
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
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