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[Oil Pressure] Help me save my 04' 2.5T from being dead at 180,069 miles

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OFoVo
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Joined: 21 Feb 2021, 09:56
Year and Model: 04 S60 AWD + 07 XC70
Location: Pittsburgh, PA

Post by OFoVo »

I'll give a brief version and then a detailed version below

Problem: Started getting a low oil pressure message + light for a brief second during turns, was told it was a bad sensor. A week later, my car suddenly had no oil in it after a thud on the highway. No oil leak anywhere to be seen, no burning oil. Car chokes and dies when started, found out the timing belt is slightly off the teeth of the cams.

Here are some pictures, a video, the two codes: https://imgur.com/a/6ZTsFXr
Some Background:

So my S60 sat at my parent's place for about a year while I worked in Montana, I wasn't very handy with cars before (despite a love of them), but after fixing a beaten to crap truck and returning home, I feel pretty confident in my ability now and I'm broke enough where either I fix this myself, or it's no car at all for me.

The car sat practically the entire time I was gone. I came back and the coils were shot, so I did a full tune-up and an oil change in July (OEM Castrol), besides that I haven't had to do anything to it and it's run great. Three weeks ago, I started getting a flickering oil pressure light and the associated warning for a brief second when taking sharp turns. I talked to a tech, they said my oil pressure sensor was probably on the way out and that I'd be fine, but to replace it in the next few months.

Fast forward to last week, I put my foot down a bit to merge off the highway, I feel a rough thud after the turbo spools, and while the car carried on fine, I could tell something was up. After I pulled into a gas station, there's absolutely nothing on the dipstick. I don't know if my car puked oil all over the highway, but there isn't an obvious leak or wet spot anywhere from what I could tell. The car hadn't been burning oil either, although very rarely in the distant past it would burn some on startup if parked at a steep angle. Even worse is the oil filler looks pretty bad with sludge and grime--it's never looked like that, and with COVID I've driven maybe 2500 miles since July. I filled the oil back up at the gas station, put in a full tank and some fuel treatment, and, after starting, choking, and dying a few times, the car came back to life and drove fine to my house.

If I try and fire it up it chokes immediately, so I read the codes and have left it sitting. I've spent the past week reading up on the VVT system and common issues, and I took a trip to the junkyard next to my house to pull some parts based on the codes + what I've read. All I've done so far is replace the oil filler cap and replace/clean the VVT solenoids. I noticed when swapping them out that my timing belt is a little off (and has 70k miles on it), so I got myself a replacement belt as well. I'm completely new to fooling around with timing belts and the cams and stuff, but I'd assume that this could cause oil pressure issues based on the engine's design.
It's either I do this myself or it goes to the crusher, I'm young and broke from medical bills. I love this car, it saved my life before so give me whatcha' got

'04 Volvo S60 2.5T (Ruby Red) - 180,069 (nice) miles
'07 Volvo XC70 (Black) - 205k miles [No title] :?
'90 Isuzu Impulse ("Paint") - 224k miles

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OFoVo
Posts: 8
Joined: 21 Feb 2021, 09:56
Year and Model: 04 S60 AWD + 07 XC70
Location: Pittsburgh, PA

Post by OFoVo »

Clean, test, and replace VVT solenoids No change, some minor crusty build up on intake solenoid
VVT Sensor
VVT Actuator
• Oil Filter: lent tool to a friend and it’s MIA, going to be done soon
• Oil Pressure Sensor
• Fuel Filter
• Fuel Pressure Sensor
• Fuel Pump Control Module
• Fuel Pump
Camshaft Sensor No change, swapped one over from my untitled XC70
• PCV System
• Oil pan O-ring/gasket replacement
• Timing belt replacement **happening this week
Cam seals no leaks
• Timing Tensioner?
Bad MAF
Bad Turbo?
• Bad oil pump: *nightmare scenario, getting the bolt off would be damn near impossible with my tools
Last edited by OFoVo on 22 Feb 2021, 17:07, edited 3 times in total.

'04 Volvo S60 2.5T (Ruby Red) - 180,069 (nice) miles
'07 Volvo XC70 (Black) - 205k miles [No title] :?
'90 Isuzu Impulse ("Paint") - 224k miles

cn90
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Post by cn90 »

This kind of problem at ~190K is usually the end of the road, unless you are very skilled at rebuilding engine ($ and time/effort)...

If you are short of $, then consider a good used engine from junk yard or local craigslist and swap it in.
Of course, you need to check it over and give it new timing belt etc. etc.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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OFoVo
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Year and Model: 04 S60 AWD + 07 XC70
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Post by OFoVo »

cn90 wrote: 21 Feb 2021, 10:49 This kind of problem at ~190K is usually the end of the road, unless you are very skilled at rebuilding engine ($ and time/effort)...

If you are short of $, then consider a good used engine from junkyard or local craigslist and swap it in.
Of course, you need to check it over and give it new timing belt etc. etc.
Any hunches as to what's going on? I'd assume the position and condition of the belt warrant serious consideration as the culprit based on the way they look correct?

Also now that I can take a look in daylight, I just discovered this while swapping on my other Volvo's Cam sensor
152978656_163805442216221_5365699357166217958_n.jpg
152815831_247609756969556_5793953413086103505_n.jpg

'04 Volvo S60 2.5T (Ruby Red) - 180,069 (nice) miles
'07 Volvo XC70 (Black) - 205k miles [No title] :?
'90 Isuzu Impulse ("Paint") - 224k miles

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Post by abscate »

That’s a normal amount of sweating for a turbo, nothing to be concerned about.

You need to sort out if your engine was run with no oil. I would say a compression test would Be in order
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OFoVo
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Year and Model: 04 S60 AWD + 07 XC70
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Post by OFoVo »

abscate wrote: 21 Feb 2021, 14:00 That’s a normal amount of sweating for a turbo, nothing to be concerned about.

You need to sort out if your engine was run with no oil. I would say a compression test would Be in order
That's a relief. I, unfortunately, have experience with compression tests from my old $800 truck with 2 dead cylinders so that shouldn't be an issue. In addition, are there any ways to get a little peek at whether my PCV system is all clogged up without removing the manifold?

Also found this (https://imgur.com/a/9YCpzyD) unplugged near the driver's side headlamp assembly. If it's part of that system I've had problems with sagging intermittently in the past, so I don't know if a mechanic intentionally disconnected this or what. Very minor in comparison to everything else, but do you recognize it?

'04 Volvo S60 2.5T (Ruby Red) - 180,069 (nice) miles
'07 Volvo XC70 (Black) - 205k miles [No title] :?
'90 Isuzu Impulse ("Paint") - 224k miles

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Blacklab467
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Post by Blacklab467 »

I believe thats wiring for your fog lights which will be present even if your car didn't get that option.
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OFoVo
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Year and Model: 04 S60 AWD + 07 XC70
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Post by OFoVo »

Blacklab467 wrote: 21 Feb 2021, 15:53 I believe thats wiring for your fog lights which will be present even if your car didn't get that option.
Hmm.. not sure about that one, my fog lights function properly. I'll try and take a closer look today. I didn't put much effort into it given the real situation at hand

'04 Volvo S60 2.5T (Ruby Red) - 180,069 (nice) miles
'07 Volvo XC70 (Black) - 205k miles [No title] :?
'90 Isuzu Impulse ("Paint") - 224k miles

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Post by jonesg »

OFoVo wrote: 22 Feb 2021, 09:55
Blacklab467 wrote: 21 Feb 2021, 15:53 I believe thats wiring for your fog lights which will be present even if your car didn't get that option.
Hmm.. not sure about that one, my fog lights function properly. I'll try and take a closer look today. I didn't put much effort into it given the real situation at hand
no sense chasing electrical problems now.

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Post by vtl »

OFoVo wrote: 21 Feb 2021, 14:42 Also found this (https://imgur.com/a/9YCpzyD) unplugged near the driver's side headlamp assembly. If it's part of that system I've had problems with sagging intermittently in the past, so I don't know if a mechanic intentionally disconnected this or what. Very minor in comparison to everything else, but do you recognize it?
Aux lights.

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