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My 05 xc90 is going under the knife, head or engine swap?

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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h20ham
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My 05 xc90 is going under the knife, head or engine swap?

Post by h20ham »

Great day
Ive been in kid land since schools been out, finally got my hands on a new engine.
So the question is, do I just swap the heads over from the 04 engine. Or keep the much lower mileage engine complete then I know.
Sure its a bit less work swapping the head, not much I am sure.

Opinions, comments greatly appreciated please.

Kind Regards
Jim
68 125 b18 4 speed
72 164e b30 5 speed
79 242 16v 5 speed
84 744 T 5 speed
86 745 T 5 speed
88 765 T aw71
91 745 T 5 speed
95 965 T shift controller in progress
05 xc90 rough idle

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abscate
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Post by abscate »

Having done both engine swaps take the same time amd are a simpler work. Of course, you take the risk on any used motor so try to get a sense of the provenance if possible
Empty Nester
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Chuck W
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Post by Chuck W »

Swap the engine.
'97 854 T5 - Manual Swap/M4.4/COP/NA cams/P2R Brakes/16T/ chassis bracing/ XC70 nose swap
'97 855 GLT - Hers. RN swap/16T/COP/VVT/exhaust/302s/Flashed M4.4/ chassis bracing/ 2 kid seats
'78 GLE - Waiting in the wings. Future whiteblock/T5 swap.

The Others- '83 TBird turbo, '85 Mercury Marquis LTS (1 of 134), '86 LTD Wagon, '81 Granada GL, '76 Beetle, '93 F-150 I6

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MoVolvos
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Post by MoVolvos »

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I was going to suggest a Carfax for provenance but Eric suggested that in the video. The FCP video is very good depending on how far you want to inspect and replace. Suggest getting a flex camera also to look at the cylinder walls. By the way, not sure what kind of spark plugs was in the FCP engine but it kind of looks like the Extreme Sparks Torque Master in our 03 GS300 going on around 7 years now.

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https://extremespark.com/

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Blessings,

BKM


2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
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2000 S70 SE Base - New Project
1998 S70 T5 Prior
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SuperHerman
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Post by SuperHerman »

What engine are you dealing with? You say "heads" which is the V8. That is an engine swap.

If it is the 2.9T or 2.5T what is wrong with the engine? If you had a broken belt and head damage I would just fix the head.

Need more detail on donor and original engine to give any meaningful advice. I have done a 2.9 on a S80 and a 2.4T on a XC70. Neither terribly difficult.

Valve seats and valve stem seals can be an issue on higher mileage engines, but you are opening up a can of worms.

h20ham
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Post by h20ham »

Thanks
I have a leak down tester that will be here this week. Hope to run some tests pronto. I also bought a Vida system but I cant seem to get it to connect. It recognizes the car, it wont go into test mode. Probably the Amazon software.
I suspect the head is worn (thought it could be rings of course), mechanic confirms something happened. So this doesnt help too much!
I probably wont have time to do much as kids are back and school starts soon.
Hope by mid sept.
68 125 b18 4 speed
72 164e b30 5 speed
79 242 16v 5 speed
84 744 T 5 speed
86 745 T 5 speed
88 765 T aw71
91 745 T 5 speed
95 965 T shift controller in progress
05 xc90 rough idle

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