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P2 manual transmission tribulations , gearbox M56H M56L 8252142

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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abscate
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P2 manual transmission tribulations , gearbox M56H M56L 8252142

Post by abscate »

My P2 has a wheel speed dependent bearing noise in the differential, sounds like a loose parts in a roller bearing. I’ve found nothing on rebuild kits nor rebuilding info

I’m in the hunt for a used gearbox as I will probably swap and then work on rebuilding the original

It looks more like the NA eng8ne uses the M56H with 4.25 final drive, turbos use the M56L with 4.0 final drive.

They ar efreely available in EU for $150. - 300

$3600 plus core new here.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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abscate
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Post by abscate »

Several recent other Fora posts about getting used m56 from Europe for $500-650 delivered , so no need to go crazy looking all over US for one.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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abscate
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Post by abscate »

This resource implies the M56 crosses the P80 P2 design threshold
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Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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Rvolvos
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Post by Rvolvos »

You may want to buy a set of used cv axles too for your M56 , those are hard to find in the US.
2006 XC70 2.5T 238k


2012 S60T6 95k rip
2011 C30 T5 M66 105k Totalled RIP
2006 V70 2.5T 184k RIP
2011 C30 T5 AW55-50SN 99k sold

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abscate
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Post by abscate »

Thanks RVolvos

I’ve been a lot less worried about axles with

3-6 month boot inspections
Good GKN boot kits

You can make axles live forever if you keep the dirt out
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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ADent
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Post by ADent »

Mine is making a lot of noise too. Quiets with the clutch in at idle or using 5th gear while moving.

Luckily :evil: my son grenaded his S70, so I pulled the tranny before scrapping. N/A, so probably different gearing.

As a bonus he just replaced the clutch with an 850R clutch, so I get a free clutch and his was one of the last cars with a single mass flywheel.
2001 V70 T5M
1988 740 GLE 5.0

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darylrobert
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Post by darylrobert »

I recently heard a noticable Knocking noise after a short drive heard at idle (around once every second) i revved the engine and it went away but came back at idle, then pressed and released clutch and it went away and didnt come back. Car has New Volvo DMF clutch/TO bearing. Noise hasnt come back on recent drives. Google search of BMW forums says manual gearboxes can be noisy. Replacement M58 here is impossible.

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Post by ADent »

Things rattle in idle in manual transmissions - esp as they get older and loosen up.

I have changed fluid types and it can change the gear rattle a bit.

Keep an ear out to hear if it gets worse.
2001 V70 T5M
1988 740 GLE 5.0

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