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What did you do to your Volvo today? Topic is solved

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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duke1
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Re: What did you do to your Volvo today?

Post by duke1 »

Sveedy wrote: 01 Jan 2022, 09:10 If your telling me that Volvo branded parts for the heater hose connections don't work, then I will be VERY disappointed, as I threw the old clips etc away months ago. That just doesn't seem right.
hi buddy the bulkhead coupling is a right pigs ear of a design and prone to problems esp if your car is old which most are now,its far better while your at it to remove it and replace with suitable diameter of heater hose and thats easy if you do it whilst replacing the heater matrix else its a pain in the butt type job,it was maybe good when new but over complicated and has so many bits its mind boggling as to why! i did mine on the 855 all in all 2 hours and ive only one working hand :roll: good luck

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abscate
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Post by abscate »

hausmeister wrote: 31 Dec 2021, 15:38 Since it was so warm today I did a little bit of work. Heater Core is failing, and I checked out the lines which looked fine, but upon touching felt extra crispy.

Maybe someone can tell me if these lines are correct as they came out: long one on top, short one bottom, and the plastic ring goes on the short one?

Image

Image
From about one year ago!

Even easier.

One hose comes off the back of the cylinder head ( actually just below it on the block)

That’s the hot coolant flow IN to the heater core

The cooler side connects to the water pipe and heads back to the pump to be circulated through the radiator again.

Both hoses will fit into the upper and lower coupler positions, so upper and lower aren’t reliable markers. Stock configuration is upper Is hot in, lower is cooler out, relative to the heater core
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A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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ZionXIX
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Year and Model: 1996 850 Turbo S/W
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Post by ZionXIX »

Worst case scenario you can just bypass the firewall junction.
Scarlett: 1996 850 Turbo Wagon in Reagent Red Pearl ~210K mi
Norman: 2012 F150 XLT Crew Cab in Oxford White ~110K mi
Ember: 2005 XC90 2.5T FWD in Ruby Red Metallic ~83K mi *Newest addition to the fleet*
Ruby: 1997 850 Turbo Wagon in Reagent Red Pearl - parts car
Rose: 2020 Ram 1500 in Delmonico Red Pearl - SWMBO's Vehicle

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dorvin
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Post by dorvin »

This latest cold snap finally did the battery in the 850 wagon in.. Noticed the dead battery was from 2014, I'm pretty happy with how long it lasted.

Since it was already in the garage thawing, I decided to change the oil and finally tackle the broken glovebox.

After finding various methods to get into the glovebox once the inner mechanism breaks, I found the easiest way was to gently pry the door open enough to saw through the U clasp with a hacksaw. Took about two minutes before I was in.

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Chuck W
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Post by Chuck W »

I've had no problems with the heater hose bulkhead junctions in our cars. Never leaked a drop there either.

The issue I've had is that you need to make sure you get ALL of the old spacers and o-rings out of the bulkhead fitting before you try and install the new stuff. Also, be wary of a different set-up between the original stuff and the AM items. Sometimes they're different, in regards to clip lengths, spacers, etc.
'97 854 T5 - Manual Swap/M4.4/COP/NA cams/P2R Brakes/16T/ chassis bracing/ XC70 nose swap
'97 855 GLT - Hers. RN swap/16T/COP/VVT/exhaust/302s/Flashed M4.4/ chassis bracing/ 2 kid seats
'78 GLE - Waiting in the wings. Future whiteblock/T5 swap.

The Others- '83 TBird turbo, '85 Mercury Marquis LTS (1 of 134), '86 LTD Wagon, '81 Granada GL, '76 Beetle, '93 F-150 I6

NC855R
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Post by NC855R »

Finally got around to putting in a dash pad in the 850. Found one that was *NOT* broken and reinforced it with fiberglass. Now biggest problem is to figure out how to dispose of the old pad's airbag module properly, and no, I won't be making a YouTube video of me exploding it. Probably call around to a few salvage yards to see if they will take it.

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bmdubya1198
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Post by bmdubya1198 »

Find a random dumpster around town. Works every time!

...in all seriousness though, most places would probably prefer that it's been deployed. I can understand why you wouldn't want to do that though, I wouldn't either. I believe some scrap yards accept them as hazardous materials, but that depends on the yard.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
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Sveedy
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Post by Sveedy »

4 1/2 months later and I finally get my engine back from the shop. But they did a beautiful job !
IMG_20220103_171425486_HDR.jpg
So now install the N/A cams etc. One question; the shop said that I needed the gaskets for these three odd shaped areas, what ever they are. So what are they, so I can get these last couple of little things ordered up ?
Now I finally get to button this baby up ! Did i mention that it's been 4 1/2 months ?
IMG_20220103_181959057.jpg
Try to learn life's bad lessons vicariously through others.


1996 850 Turbo GLH ( Goes Like Hell )
1999 V70 GLT

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abscate
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Post by abscate »

I believe they are access ports for the piston oil jets

They 271815 gasket kit should cover it

https://www.volvopartswebstore.com/prod ... 71815.html
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1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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bmdubya1198
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Post by bmdubya1198 »

Oooh, pretty!

Those should be the correct gaskets. I'm surprised that they even offer those gaskets still, I would have suggested ultra black RTV.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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