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Nevada1906 1995 850 S60R m56 build thread

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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abscate
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Re: Nevada1906 1995 850 S60R m56 build thread

Post by abscate »

And you need it to pin the power steering lines in place so they don’t work harden amd crack….
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Post by Nevada1906 »

abscate wrote: 15 Apr 2022, 11:57 And you need it to pin the power steering lines in place so they don’t work harden amd crack….

What, like this?

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"Maturity is when you realize that the overbearing high school principal or villainous college dean from your favorite 80s movie is actually the hero of the story."

1995 860R (854 + B5254T4 + M56)

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Post by abscate »

That’s it , isn’t it? Or am I messed up with something else?

On edit..I forgot my 99 uses a different style bracket as the lines split at-art on the rack differently between -1998 and 1999- model p80s
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1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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Post by Nevada1906 »

ENGINE AND TRANSAXLE ARE INSTALLED!!!

I'm aware these aren't Volvo parts, but I'm not in a position to spend upwards of $600 on mounts right now. Besides, I'm planning to install a Quaife LSD and an R clutch at some point in the next few years, so I'll just do the Volvo mounts then.

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Found some nuts and bolts that fit:

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Attached them:

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Away we go:

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Apparently, this site won't let me upload portrait-oriented photos.


And now it's in:

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In keeping with this car's prototype status, some things don't work right away. For example, the front mount bracket I bought doesn't fit properly. Guess I'll have to buy a different one. Right now, I have a floor jack holding up that corner of the engine.

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Obviously, there's a lot to do. In addition to the front mount bracket, I need the upper and lower torque rods. The old ones are shot.

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Shift cables need retention circlips. They fit, though:

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Tight fit. The power steering pump reservoir only LOOKS like it's on crooked. It's straight:

20220505_200114.jpg
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So there it is. I'm sure this is just the start of the interesting (In the Chinese curse sense of the word) part.
"Maturity is when you realize that the overbearing high school principal or villainous college dean from your favorite 80s movie is actually the hero of the story."

1995 860R (854 + B5254T4 + M56)

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Post by bmdubya1198 »

Woohoo!

Yeah, that front engine mount bracket is different. You'll need the correct P80 version.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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Post by scot850 »

So nice and shiny!

Is it just the last picture but the engine looks much closer to the RH inner fender than I recall? You might want to check how your axles fit if this is the case.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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abscate
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Post by abscate »

Wait, you have coil on plug ignition on a -1998 style ps pump motor?

Don’t forget to put the aluminum exhaust shield on before the turbo pipe, much easier
Empty Nester
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1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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Post by bmdubya1198 »

scot850 wrote: 05 May 2022, 23:54 So nice and shiny!

Is it just the last picture but the engine looks much closer to the RH inner fender than I recall? You might want to check how your axles fit if this is the case.

Neil.
It looks about right, it's probably just the angle of the picture. These engines sit pretty close to the inner fender anyway.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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Post by scot850 »

You are absolutely right. Looking at it again today, I realised it is the way the picture looks to me and part of what I thought was a narrowed gap is actually the frame lower down! :roll: :lol:

All looks great!

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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Nevada1906
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Post by Nevada1906 »

bmdubya1198 wrote: 06 May 2022, 08:42
scot850 wrote: 05 May 2022, 23:54 So nice and shiny!

Is it just the last picture but the engine looks much closer to the RH inner fender than I recall? You might want to check how your axles fit if this is the case.

Neil.
It looks about right, it's probably just the angle of the picture. These engines sit pretty close to the inner fender anyway.
The engine and transaxle are properly located on the engine front and rear mounts. It really IS that tight a fit. Serpentine belts are fun jobs because if I remember correctly, the belt's wider than the gap between the engine and the framerail.

See why FWD 5-cylinder cars aren't common?
"Maturity is when you realize that the overbearing high school principal or villainous college dean from your favorite 80s movie is actually the hero of the story."

1995 860R (854 + B5254T4 + M56)

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