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Ac evaporator large leak

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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misha
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Re: Ac evaporator large leak

Post by misha »

Neil mentioned something about housing where evaporator and heater core are.

Can anybody confirm that evaporator section can be separated independently of heater core section on 850?

I ask this just in case that i couldn't be able to source Volvo o-rings for heater core.
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon
History of Volvos in the family:
'71 144 S
'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
'85 340 GLS

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abscate
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Post by abscate »

Pictures here..

viewtopic.php?t=56005&hilit=1999+v70+t5&start=30

The white plastic thing gets pulled out of the car, with or without the heater core, then you remove the shiny metal clips to expose the evaporator core
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Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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scot850  
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Post by scot850 »

I am clearly wrong on this. You will have to remove the whole air box as I had forgotten about those clips on the rear against the firewall.

Heater core will have to come out.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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ZionXIX
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Post by ZionXIX »

Man. Those clips make this a complete disassembly project.
Scarlett: 1996 850 Turbo Wagon in Reagent Red Pearl ~210K mi
Norman: 2012 F150 XLT Crew Cab in Oxford White ~110K mi
Ember: 2005 XC90 2.5T FWD in Ruby Red Metallic ~83K mi *Newest addition to the fleet*
Ruby: 1997 850 Turbo Wagon in Reagent Red Pearl - parts car
Rose: 2020 Ram 1500 in Delmonico Red Pearl - SWMBO's Vehicle

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abscate
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Post by abscate »

If tailless monkey me can do it, anyone can. It’s much more daunting on paper than when you get to it.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

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misha
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Post by misha »

Thank you for encouragement guys!

I'm waiting for prices on Nissens or NRF evaporator from my AC shop specialist.

I still didn't managed to source heater core o rings.
That will be the biggest problem.
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon
History of Volvos in the family:
'71 144 S
'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
'85 340 GLS

User avatar
abscate
MVS Moderator
Posts: 35282
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1501 times
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Post by abscate »

Pm me your address and I’ll send some by mail
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

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misha
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Post by misha »

Thank you abscate...but that will arrive in Serbia in about 2 weeks.

We have one "new" Volvo dealership in Belgrade and will try with them.
I got vacuum tree,flame trap o rings and dipstick tube seal from them last year when i was replacing pcv system.

If you have exact measurements of a brand new o rings that would help a lot because we have some kind of o ring & seal shop 20km from my place.

They make and produce o rings for any applications and have some standard dimensions of o rings at stock.

Maybe i could get lucky with these.
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon
History of Volvos in the family:
'71 144 S
'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
'85 340 GLS

User avatar
abscate
MVS Moderator
Posts: 35282
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1501 times
Been thanked: 3813 times

Post by abscate »

If you have exact measurements of a brand new o rings that would help a lot because we have some kind of o ring & seal shop 20km from my place.
That info is in the master o-ring thread.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

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misha
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Post by misha »

This far i could only find 20x2.0mm and 20x3.0mm.

O ring master thread says 20x2.3mm for heater core o rings.

Will dig some more.
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon
History of Volvos in the family:
'71 144 S
'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
'85 340 GLS

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