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2004 V70 T5 Manual transmission noise in 2nd, 3rd, and 4th

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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freestylegeek
Posts: 7
Joined: 8 September 2014
Year and Model: 2004 V70
Location: Michigan

2004 V70 T5 Manual transmission noise in 2nd, 3rd, and 4th

Post by freestylegeek »

So I've got a 2004 V70 with the T5 and manual transmission (M56LK) that recently started making noise in 2nd, 3rd, and 4th. The car has 275,000 miles on it and the clutch is still very strong. I drive fairly gently and rarely shift gears quickly. The noise started about 2000 miles ago and I recently changed the transmission oil hoping that would help. It didn't help, but the good news is that the oil that came out, though dirty, had absolutely NO metallic particles (sparkles) in it at all - even verified by running a magnet around in the drain pan.
The noise sounds like a plastic jar of nuts and bolts being shaken. There is absolutely NO noise in 1st or 5th. It's also silent the instant I push the clutch in or pop it out of gear. The noise doesn't seem to change with wheel speed, but does change with gears.
Might it be bad bearings on the countershaft?
Additionally, will I be able to get this transmission rebuilt, or will I even be able to find one in the US?
Any help or direction is greatly appreciated!

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abscate
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Year and Model: 99: V70s S70s,05 V70
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Post by abscate »

I’ve never found a rebuilder except in the UK

Junkyard/PnP is your answer here. They aren’t that rare.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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ADent
Posts: 42
Joined: 8 July 2009
Year and Model: 2001 V70 T5M
Location: Denver, CO
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Post by ADent »

Mine is making a lot of noise too. Quiet in 5th.
I pulled a spare from my kids car that ran out of oil.

Volvo doesn't supply any of the internal parts - though I hear a lot of the bearings are standard.

I heard reports 15 yeas ago of people not being able to find a shop to rebuild a transmission in the USA - it's gotten worse in that time.
2001 V70 T5M
1988 740 GLE 5.0

freestylegeek
Posts: 7
Joined: 8 September 2014
Year and Model: 2004 V70
Location: Michigan

Post by freestylegeek »

How long has yours been making noise ADent? Have you swapped the transmissions yet and are you going to open up the noisy one to see what was causing it?

wrenn
Posts: 1
Joined: 18 February 2024
Year and Model: 2003 V70 T5
Location: Belgium

Post by wrenn »

Sorry to bring up an old post but i am having the same noise coming from 03 V70 T5

Did you find what was causing it ?

Also is there a difference in the m56lk boxes ?

As some use 21 spline and some 23

Any help is greatly appreciated

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abscate
MVS Moderator
Posts: 35282
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
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Been thanked: 3812 times

Post by abscate »

You get different boxes in EU models because Volvo loves you. The good news finding a rebuilder of a manual transmission in EU should be a lot easier that in North America
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

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