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Help needed with connector pin removal

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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scot850
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Help needed with connector pin removal

Post by scot850 »

I picked up an SC-901 head unit, connecting wire harness for the amp and the amp at the junkyard last week.

Someone had already removed the head unit and then left it in the back of the car. I know to pull the am an cable as most forget to do that. When I removed the wire I realised the smaller of the 2 main connectors to the back of the head unit was missing and it's wire just hanging.

When cleaning the head unit yesterday, I discovered the missing connector was still stuck in the back of the head unit and the wire had just been yanked out breaking it flush at the connector.

I will probably pull another connector next time at the junkyard with a piece of cable to allow a connection to be made, but my question is does anyone know what pin removal tool I need to extract the pin from the connector?

I have a small set of connector pin removal tools but none seem to work and I don't know what the pin looks like to find the correct release tool. Anyone have any ideas and can point me in the right direction please?
View from the rear of the connector for the one pin
View from the rear of the connector for the one pin
PXL_20220830_011842044.jpg (219.74 KiB) Viewed 992 times
In the picture above the locking bar for the pin has been opened up
2nd view of the back of the connector
2nd view of the back of the connector
PXL_20220830_011836402.jpg (221.92 KiB) Viewed 992 times
Front of connector
Front of connector
PXL_20220830_011823158.jpg (203.47 KiB) Viewed 992 times
You can see the only pin in the 3rd hole from the left in the bottom row.

Any help appreciated.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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abscate  
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Post by abscate »

I’ll try to dig up Ricks post on the pin release set, I’m sure one will do the trick
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BEJinFbk
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Post by BEJinFbk »

There’s a plastic tang in the plug body
that drops into a hole in the connector pin.
A very thin, flat pin release tool should
lift it up and out to free the pin.
'98 V70 R - Well Equipped for Life Up North... ;)

scot850
Posts: 14899
Joined: 5 April 2010
Year and Model: 2000 V70 R
Location: Calgary, Alberta, Canada
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Post by scot850 »

I broke the plastic tang off trying to remove it. I can see no easy way to remove it. I tried the 5 different tools I have and none did a thing really to help release it. Once it broke the tank off it still came out with a struggle.

I then tried it in one of the other slots for giggles, and it was a bear to get to go in. Now naturally it won't come back out!

I think my original plan is the way to go and cut a pigtail and connect to it.

Thanks guys.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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Sveedy
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Post by Sveedy »

I had issues with this, except with the yellow accessories block. I had harvested some male prongs from other plugs, but I couldn't get them to go into the yellow block. Ended up splicing into the wires just before the block instead.
Try to learn life's bad lessons vicariously through others.


1996 850 Turbo GLH ( Goes Like Hell )
1999 V70 GLT

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