I have the new Bosch O2 sensor and of course need to remove the old one. Last time I tried this swap on another 850, couldn't budge it and had a shop do it. This time I'm determined. I'm planning to put heat on the sensor lug, but I want the best wrench ready when it gets up to temp.
So I bought a 7/8" 6 point deep impact socket, cut the leads off the existing sensor and the socket isn't deep enough to reach the nut. Not to be defeated, I'm trying to hacksaw about half of the sensor barrel off, but there seems to be a core rod or something that isn't scathed by my sawzall with 18 TPI blade. It goes through the outer tubing easily, but something in the core is very hard.
I realize there's a slit socket which I think is a great idea but in practice it can't hold the rotational force to grip the sensor nut tightly.
If I can reduce the sensor length, then with enough heat I'm pretty confident I can get it out.
How did you change yours? Any suggestions welcome!
How did you change your O2 sensor without a lift?
- matthew1
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Hi Jim,
Slit socket -- but it wasn't rusted on/difficult to turn. My 850 was on front or side jackstands, I forget which.
Did you try a hacksaw on the sensor?
Slit socket -- but it wasn't rusted on/difficult to turn. My 850 was on front or side jackstands, I forget which.
Did you try a hacksaw on the sensor?
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1997 850 T5, MSD ignition coil, Hallman manual boost controller, injectors, R bumper, OMP strut brace [gone]
2004 V70 R [gone]

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1997 850 T5, MSD ignition coil, Hallman manual boost controller, injectors, R bumper, OMP strut brace [gone]
2004 V70 R [gone]

- Sveedy
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12" pipe wrench. Then you have it for other things around the house.
Try to learn life's bad lessons vicariously through others.
1996 850 Turbo GLH ( Goes Like Hell )
1996 850 Turbo GLH ( Goes Like Hell )
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I think I used one of the shallow 02 sockets that's offset, but being a low mileage rust free car, it was not stuck. Routing the new wire and connecting it took longer.
1996 850
1999 S70 GLT
1999 S70 GLT
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If you have a split socket, you can always use a hose clamp around the body of it to prevent it opening up and slipping.
Neil.
Neil.
2000 V70 R - still being an endless PITA
2006 XC70
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- Goupil
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Honestly if it's a turbo and it's really stuck, I feel like taking the whole downpipe out might be easier
1998 Volvo V70 B5254T M56
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- Chuck W
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This is what I do.
'97 854 T5 - Manual Swap/M4.4/COP/NA cams/P2R Brakes/16T/ chassis bracing/ XC70 nose swap
'97 855 GLT - Hers. RN swap/16T/COP/VVT/exhaust/302s/Flashed M4.4/ chassis bracing/ 2 kid seats
'78 GLE - Waiting in the wings. Future whiteblock/T5 swap.
'97 855 GLT - Hers. RN swap/16T/COP/VVT/exhaust/302s/Flashed M4.4/ chassis bracing/ 2 kid seats
'78 GLE - Waiting in the wings. Future whiteblock/T5 swap.
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If I recall correctly, I had my two P80s on jack stands and couldn't get enough leverage to loosen the O2 sensors. I ended up wrapping a nylon strap (from a set of ratcheting straps) around the ratchet handle and pulling from the side of the car. It was a little tricky to find the right angle for the ratchet and keep the strap taut while I scooted out from under the car, but it worked for both cars. Hope that helps!
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2000 V70, base, MT, 'The Silver Bullet'
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2000 V70, base, MT, 'The Silver Bullet'
1998 V70, base, AT, 'Blue Steel'
1998 V70 T5, AT, project
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- abscate
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Heat is your friend with these. Oxy mapp until they are cherry red and they screw out
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 BMW
Link to Maintenance record thread
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 BMW
Link to Maintenance record thread
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