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Torque wrenches below 5 Nm and angle gauges

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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FireFox31
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Torque wrenches below 5 Nm and angle gauges

Post by FireFox31 »

Which fasteners on a P80 have torque values below 5 Nm? Which have strict angle tightening specs such that an actual gauge is required?

I may need to open the top end of my engine to replace some seals due to oil leaks, so wondering if the tolerances there would require these tools. I see angle tightening specs often but just try to guess at the angle, but I've read that digital gauges are required for sensitive engine components. What do you think?
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850scot
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Post by 850scot »

I don't own a digital or angle torque wrench. Sure they may be a 'nice to have', but a decent manually adjustable torque wrench has done me well for 45+ years. As for angles, they are done simply by using the flats on the nuts/bolts. Each flat is 60 degrees, 90 degress is 1.5 flats, and so on.

I don't believe that any bolt is ever going to need to accurate to better than +/- 1lb if even that close, especially the higher the torque required.

As for 5Nm, I can't think of any fasteners at that small a torque. If I did need something that low I would be looking at a in/lb torque wrench probably in a 1/4" drive. You really want to be away from the minimum load to get the best from a torque wrench.

Neil.

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volvolugnut
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Post by volvolugnut »

Considering all the variables of thread form errors and friction between threads and mounting faces, I doubt the accuracy of digital torque wrenches will improve the results.
Beam type torque wrenches are available in inch pound ranges at little cost.
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Chuck W
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Post by Chuck W »

I just did valve seals on my '97 and had no need for anything more fancy than a regular *click* in-lb torque wrench.

Nothing on these cars is THAT finicky.

Don't over-complicate it.
'97 854 T5 - Manual Swap/M4.4/COP/NA cams/P2R Brakes/16T/ chassis bracing/ XC70 nose swap
'97 855 GLT - Hers. RN swap/16T/COP/VVT/exhaust/302s/Flashed M4.4/ chassis bracing/ 2 kid seats
'78 GLE - Waiting in the wings. Future whiteblock/T5 swap.

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Post by 454cid »

One of these days, I need to invest in some better torque wenches. It seems I'm always at the extremes of the ones I have. I've already got an in-lb wrench.

At work there are some fasteners we install at 2.5NM, but they're hardly what I'd consider critical.
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Post by volvolugnut »

I reviewed the torque specs in my paper copy of Haynes manual for Volvo V70(2000-2007) and S80(1998-2006) for lowest specs.
They are:
6 Nm for oil pump to block
5 Nm for ABS ECU mounting bolts
4 Nm for headlight wiper arm bolts
6 Nm for SRS side crash sensors
I may have missed some.

volvolugnut
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
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Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
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MrAl
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Post by MrAl »

Hi,

This might help.
1Nm = 1lb at 9 inches
so if you had a wrench 9 inches long and exert the force at the very end, pounds convert closely to Newton meters.
This means if you exert 5 pounds at the end of the wrench that applies 5Nm to the bolt, 7 pounds is 7Nm, 10 lbs is 10Nm, etc.
If the wrench is longer you have to apply the force farther from the end so it is always about 9 inches from the axial center of the bolt.
You also have to turn the wrench in the same plane as the perpendicular to the bolt which is usually the way we do it automatically anyway.
If you have a spring scale that reads in pounds you can attach it 9 inches from the axial center of the socket. You can then measure the torque using the scale as above.
I’ve been driving a Volvo long before anyone ever paid me to drive one.
That's probably because I've been driving one since 2015 and nobody has offered to pay me yet.
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Chuck W
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Post by Chuck W »

Nothing on a P80 is THAT finicky that you need to worry about that kind of resolution.

Things don't need to be this complicated. Have a decent 1/2"-drive torque wrench that will get you to 250 lb-ft and a 3/8"-drive that will cover the smaller stuff. Anything smaller, use a proper-sized wrench to tighten the small stuff and don't ham-fist it, there is nothing to fuss over.
'97 854 T5 - Manual Swap/M4.4/COP/NA cams/P2R Brakes/16T/ chassis bracing/ XC70 nose swap
'97 855 GLT - Hers. RN swap/16T/COP/VVT/exhaust/302s/Flashed M4.4/ chassis bracing/ 2 kid seats
'78 GLE - Waiting in the wings. Future whiteblock/T5 swap.

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Post by Sveedy »

We're not building rocket ships here. Tight enough, but not too tight, is perfect. And keep in mind that torque values are written based on new bolts threading into new threads, in a factory setting where the vehicle has yet to go through even one hot / cold cycle. After years of use, it might take more, or less, torque to get to where you want to be i.e. tight enough, but not too tight. Very scientific.
Try to learn life's bad lessons vicariously through others.


1996 850 Turbo GLH ( Goes Like Hell )
1999 V70 GLT

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