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1997 Volvo 850 GLT Turbo - very small hose above lower radiator hose in engine bay is broken.

Help, Advice and DIY Tutorials on Volvo's extremely popular car line -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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moses3
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Year and Model: 1997 850 GLT
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Re: 1997 Volvo 850 GLT Turbo - very small hose above lower radiator hose in engine bay is broken.

Post by moses3 »

jreed wrote: 30 May 2023, 05:40 I had that concern too -- flexible thick wall silicone tubing worked. You can get a tight seal on the narrow end and still be able to stretch the tube over the larger fitting on the other side.
Nice. Thank you! You don't happen to know which size I need? Or maybe where did you get yours from?

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abscate
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Post by abscate »

Dorman makes a replacement rubber piece for this

Empty Nester
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454cid
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Post by 454cid »

moses3 wrote: 30 May 2023, 07:01
jreed wrote: 30 May 2023, 05:40 I had that concern too -- flexible thick wall silicone tubing worked. You can get a tight seal on the narrow end and still be able to stretch the tube over the larger fitting on the other side.
Nice. Thank you! You don't happen to know which size I need? Or maybe where did you get yours from?
No idea on the size, but there are vendors on ebay selling various sizes of silicon hose by the foot. Also IPD sells it.
1996 850
1999 S70 GLT

hausmeister
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Post by hausmeister »

4 or 5 mm hose should work. I have both, but can't remember which I used most commonly. Measure the outer diam. of the line, substract 1mm and use that as hose ID and you should be fine.
850 T5-R '95 auto Image

moses3
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Post by moses3 »

hausmeister wrote: 31 May 2023, 14:28 4 or 5 mm hose should work. I have both, but can't remember which I used most commonly. Measure the outer diam. of the line, substract 1mm and use that as hose ID and you should be fine.
Thank you, I already tried 5 and it's too big, I believe it's actually 3.5mm ID. It was a BMW hose size used by various automakers in the 80s & 90s. I imagine 4mm might also work.

hausmeister
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Post by hausmeister »

Might be that It was 3 & 4 mm, my bad.
850 T5-R '95 auto Image

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jreed
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Post by jreed »

I used some 3.5mm or 4mm silicone hose from Verocious motorsports.

https://www.verociousmotorsports.com/Sh ... y-the-foot
1997 855 GLT (Light Pressure Turbo) still going strong. Previous: 1986 240 GL rusted out in '06, 1985 Saab 900T rusted out in '95, 1975 Saab 99 rusted out in '95, 1973 Saab 99 rusted out in '94

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