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2004 S60 headlight assemblies

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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GEL
Posts: 4
Joined: 27 July 2020
Year and Model: 2004 S60
Location: Havre de Grace Maryland

2004 S60 headlight assemblies

Post by GEL »

I have a 2004 S60 2.4. It was my mother's. It's been garaged and only has 55,000 miles on it. It's got a few dings, nothing really major and I would like to freshen it up a bit and use it as my daily driver. The right headlight assembly has to be replaced. From what I can see, it looks like the '01 to '04 lenses had those vertical "ridges" in them, but from pictures it looks like the 2005 lenses were clear - which I think looks a lot cleaner. I have the opportunity to purchase some '05 assemblies and wanted to know if they are interchangeable from both years or if I have to use '04 assemblies. I'd love it if anyone has some experience with this. - George

vtl
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Joined: 16 August 2012
Year and Model: 2005 XC70
Location: Boston
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Post by vtl »

01-04 and 05-09 are not interchangeable. You still can fit them, but with wiring harness modifications.

GEL
Posts: 4
Joined: 27 July 2020
Year and Model: 2004 S60
Location: Havre de Grace Maryland

Post by GEL »

Thank you. I appreciate the quick response

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Krons
Posts: 1069
Joined: 9 January 2022
Year and Model: 08S60 05XC90 02S60
Location: Des Moines, IA
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Post by Krons »

I’d way rather have the earlier glass ones than the later plastic which cloud and seem to need yearly polishing to remain clear.

My kids 02 S60 had a chip in the glass and swapping the glass with a eBay sourced unit was a pretty straightforward afternoon job.
08 S602.5T/05 XC902.5T/02 S602.4T
08 C702.5T (sold)
05 S402.4i (RIP, timing belt failure)
The non-Swedes:
25 Mazda MX-5 / 17 Frontier Pro-4X / 17 Ford Focus
17 R1200GS / 15 Versys 1000 / 11 DR-Z400S / 07 R1200GSA

GEL
Posts: 4
Joined: 27 July 2020
Year and Model: 2004 S60
Location: Havre de Grace Maryland

Post by GEL »

Thanks. I wasn't aware that they changed to plastic.

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