Login Register

Rebuilt Shifter Lever

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

Post Reply
User avatar
MoVolvos
Posts: 5273
Joined: 15 January 2012
Year and Model: S&V70XC,S60,C30,XC90
Location: NC
Has thanked: 310 times
Been thanked: 524 times

Rebuilt Shifter Lever

Post by MoVolvos »

.
Initially ordered entire shifter assembly from eBay but when the seller went to pull it they discovered it was damaged. Promptly provided a refund. Not having driven the 2012 XC90 AWD since purchased from Capital Auto Auction decided not to dump any money into the car till I can figure out if it runs well.

Fabricated / rebuilt the shift lever for under $10 in parts. Initially created just one side attachment and tested in the car. Was able to take the car down the street. The shifter claws had not arrived from FCP so the manual was difficult to use but it works also. Decided to remove and beef it with two side attachments. The FCP Parts Sweden Kit came Saturday with two identical springs rather than the two individual types so waiting for them to get back to me.
.
It's rough as I don't have a vise nor work bench. Just basic tools and hand sanding but found a round drill sanding pad for the second set of attachments for quicker shaping.

Red Arrow - Hot glue filled the cavity to potentially beef up and so screws won't work loose.

White Arrows - For reference the piece(s) that broke off on each end of the lever.

Yellow Arrows - ABS sheet plastic. 2 new end pieces for each side and spacer from the ABS plastic.

Under $10 for the ABS plastic sheet, screws, washers and split washers.
.
Shift Lever .jpg
Shift Lever .jpg (309.9 KiB) Viewed 570 times
Shift Lever.jpg
Shift Lever.jpg (373.45 KiB) Viewed 570 times
.
Blessings,

BKM


2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
1998 S70 T5 Prior
1989 240 Wagon Prior

Post Reply
  • Similar Topics
    Replies
    Views
    Last post