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ECM-430D small leak and the smoke test

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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bg212
Posts: 7
Joined: 2 July 2022
Year and Model: 2001 v70
Location: usa

ECM-430D small leak and the smoke test

Post by bg212 »

How does the EVAP smoke test intend to work? Is the system supposed to be sealed?

I.e., I connect the smoke machine at #27 (at the purge solenoid hose towards rear).
I replaced leaking #6 (canister to purge shut-off valve).

Before that I had both major and minor EVAP leaks. Now I have only a small leak. Smoke now comes out of #19 (vapor canister filter, above the rear right wheel, right below filler neck) which has an opening (plastic neck) at the bottom.

If I plug that opening with my finger, the pressure builds up until it comes out of filler cap (which I am going to replace).

But, #19 that vapor canister filter is fully open: you can blow in or out, it's not a valve.

Now, if pressure relieved either out of filler cap or vapor canister filter, there is no way the negative pressure can be maintained in the tank (i.e. this is what small leak mean) as it will be immediately lost through the #19 filter.

Or does it indicate that shut-off valve #5 is bad and should normally be closed?

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scot850
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Joined: 5 April 2010
Year and Model: 2000 V70 R
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Post by scot850 »

#5 is the role over valve. It is I believe normally open unless the system is testing for leaks when it will close the valve electrically.

You can buy just a seal for the fuel filler cap and then recheck it. Also check the pipe seat around where the seal sits for damage. It is possible to damage the surface.

I would replace the cap first and then retest the car via the check engine light and see if it returns.

Neil
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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