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What did you do to your P2 Volvo today?

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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kcodyjr
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Re: What did you do to your P2 Volvo today?

Post by kcodyjr »

MoVolvos wrote: 08 Sep 2024, 12:44 Did you do a write up or use another link somewhere for reference? If so can you provide that?
I followed this guide.

https://www.matthewsvolvosite.com/refur ... lvo-turbo/

The header paint was my idea. I also ran a tap through all the holes, and ran a die down all the bolts. That's an aftermarket WG actuator that I found on ebay. I opted to replace all the studs and nuts. I went aftermarket (FCP) for that because there's just no good reason to use that kryptonite alloy the originals were made of. I had to drill one out and it really sucked.

I don't recommend using a dishwasher for the parts clean step, both because heat plus water plus iron bad mmmkay, and because most wives aren't that forgiving. In fact, if I tried that, she'd do things that would be on the 6:00 news. I immersed the parts in gasoline, then wiped them down with acetone.

The only internal parts that got reused, were the turbine+shaft, and the compressor wheel.
2012 C70 T5 Platinum, ember black on cranberry leather
2006 S60 2.5T AWD, ice white on oak textile
5 others that came and went

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P80GLT
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Year and Model: 850, 1997, GLT
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Post by P80GLT »

It's been 5+ weeks since I was last out in Kära so today I visited a mate and then went for a drive to blow away the cobwebs. In a couple of weeks time she will be 19 years old and I have to say for an 'old burd' she can still put a smile on my face when the loud pedal is pressed, that 5 cylinder turbo engine is addictive.

I downloaded a GPS speedometer app to my phone to see how accurate the speedometer was and it seems to be 2mph slow at 50mph and around 3mph slow at 70mph and 'presumably' a little more inaccurate when 3 figures are achieved ;) which is all good to know with all the cameras that are watching our every move nowadays...

Once home I vacuumed the interior and she was put back into her bed
11 Septs.jpg
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1997 850 GLT website
2010 XC90 SE...SOLD
2005 V70 2.5T SE

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hiroku
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Year and Model: 2002 V70 T5
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Post by hiroku »

The speedo on my 2001 reads about 10% faster than the actual GPS-measured speed. It's weird because AFAIR the wheels and tires currently on the car are the factory original ones according to VIDA.
I guess that makes the car seem faster, which is a good thing?

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kcodyjr
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Post by kcodyjr »

Finished reinstalling my hand-rebuilt turbo, all four coolant and oil lines, crank down on the turbo-to-manifold nuts, and ready to install the new cheap aftermarket downpipe.

Of course, this was an epic display of contortionism and profanity, considering I was replacing the coolant hoses and didn't remove the angle gear. Getting the lower supply line back on and clamped would have netted a small fortune if I kept a swear jar, which is exactly why I don't.

Catback and intake piping boostability kit still pending from IPD. It'll be on the blocks awhile longer.
2012 C70 T5 Platinum, ember black on cranberry leather
2006 S60 2.5T AWD, ice white on oak textile
5 others that came and went

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erikv11
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Year and Model: 850, V70, S60R, XC70
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Post by erikv11 »

Cleaned the throttle body on the 06 S60 R. It threw a throttle body code and ran poorly back in May, finally had the car here to work on it. I can't tell if it runs better now but the TB was pretty dirty, I cleaned it up quite a bit. Don't think it had ever been done. At least it won't likely throw another code on my daughter.

As a guide I used this excellent post from Swedespeed: https://www.swedespeed.com/threads/how- ... ng.550426/. Replaced the gasket with a Volvo branded one, raised side up. The electrical connector to the TB was very difficult to remove but otherwise this was a super straightforward job, about 4 hours in total working slowly and cleaning up the engine bay as I went.

Also the car came in with a burnt out daytime running light (9006 bulb). Turned out the connector socket was fried in the + end. I had to replace the socket with a generic one from O'Reilly's.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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br0dy519
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Post by br0dy519 »

erikv11 wrote: 16 Sep 2024, 21:29 Also the car came in with a burnt out daytime running light (9006 bulb). Turned out the connector socket was fried in the + end. I had to replace the socket with a generic one from O'Reilly's.
I picked up some ceramic sockets a while ago off ebay... been putting off installing them for 2 years mine are all mangled and half are just the female spade connectors left no plastic...
04s60 2.4
04xc70 2.5t
prwood wrote:I wish I had a permanent car repair area that was covered, had a level surface, lighting and fans, a workbench, and tool cabinets. You know,like a garage. Much of my time during the job is spent hauling things up and down the stairs to the basement or in and out of the storage shed, or running back downstairs when I realize I need something else,or taking a break from standing out in the sun,or using flashlights or work lamps when it gets dark.

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erikv11
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Post by erikv11 »

br0dy519 wrote: 17 Sep 2024, 10:14
erikv11 wrote: 16 Sep 2024, 21:29 Also the car came in with a burnt out daytime running light (9006 bulb). Turned out the connector socket was fried in the + end. I had to replace the socket with a generic one from O'Reilly's.
I picked up some ceramic sockets a while ago off ebay... been putting off installing them for 2 years mine are all mangled and half are just the female spade connectors left no plastic...
I actually did use ceramic from the FLAPS. :D

I was wondering if I could just replace the bulb and safely use the burnt/mangled connector for now, that's good to know. Decided I probably better fix it since this is currently my daughter's car and she lives six hours away.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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br0dy519
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Post by br0dy519 »

My ceramic sockets have pigtail wire ends. Consensus is it necessary to solder/heatshrink these connections or would a simple crimp butt connector work ?
04s60 2.4
04xc70 2.5t
prwood wrote:I wish I had a permanent car repair area that was covered, had a level surface, lighting and fans, a workbench, and tool cabinets. You know,like a garage. Much of my time during the job is spent hauling things up and down the stairs to the basement or in and out of the storage shed, or running back downstairs when I realize I need something else,or taking a break from standing out in the sun,or using flashlights or work lamps when it gets dark.

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kcodyjr
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Post by kcodyjr »

br0dy519 wrote: 17 Sep 2024, 12:24 My ceramic sockets have pigtail wire ends. Consensus is it necessary to solder/heatshrink these connections or would a simple crimp butt connector work ?
If you don't want to solder and heatshrink itself, use "Heat Shrink Solder Sleeve Butt Connectors" (just search Amazon for that). It does it all in one step with a cigarette lighter.

I'd be concerned about moisture getting into it, PLUS the fact that I just don't like crimp connectors.
2012 C70 T5 Platinum, ember black on cranberry leather
2006 S60 2.5T AWD, ice white on oak textile
5 others that came and went

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ZionXIX
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Post by ZionXIX »

kcodyjr wrote: 17 Sep 2024, 13:00
br0dy519 wrote: 17 Sep 2024, 12:24 My ceramic sockets have pigtail wire ends. Consensus is it necessary to solder/heatshrink these connections or would a simple crimp butt connector work ?
If you don't want to solder and heatshrink itself, use "Heat Shrink Solder Sleeve Butt Connectors" (just search Amazon for that). It does it all in one step with a cigarette lighter.

I'd be concerned about moisture getting into it, PLUS the fact that I just don't like crimp connectors.
Yea this is what I used for my ceramic pigtails. The heatshrink solder connectors are so easy to use. No crimping needed. Just heat.
Scarlett: 1996 850 Turbo Wagon in Reagent Red Pearl ~210K mi
Norman: 2012 F150 XLT Crew Cab in Oxford White ~110K mi
Ember: 2005 XC90 2.5T FWD in Ruby Red Metallic ~83K mi *Newest addition to the fleet*
Ruby: 1997 850 Turbo Wagon in Reagent Red Pearl - parts car
Rose: 2020 Ram 1500 in Delmonico Red Pearl - SWMBO's Vehicle

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