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P2 S80: Any Fix/Hack/Bodge/Etc. for broken defrost vent below windshield?

Everything on the Volvo S80. Sometimes called an "executive car", the S80 was Volvo's top-of-the-line passenger car. P2 platform.
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DanSC
Posts: 44
Joined: 22 August 2011
Year and Model: 2001 S80 2.9
Location: California
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P2 S80: Any Fix/Hack/Bodge/Etc. for broken defrost vent below windshield?

Post by DanSC »

First, I know the real fix is replacing the dashboard. I don't have the motivation to replace an otherwise-fine dashboard on a 24 year old car.

As I am sure has happened to many before me, the plastic inside the defrost vents below the windshield in my 2001 S80 have embrittled in the sun and broken. When I picked them off the dashboard, they further shattered in my hands. I don't think gluing it back together will work. In a stroke of Swedish Genius, this plastic is not a separate part from the dashboard.

Does something exist, aftermarket, DIY, 3D printed, anything, that can replace these plastic pieces? With the plastic gone, the edge of the dashboard foam is exposed to the defrost airflow, so I would like to use something as a replacement for the plastic.

If you are fortunate enough to not know what I am talking about, the plastic piece is circled in the attached image I found online.
maxresdefault~2.jpg

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volvolugnut
Posts: 6222
Joined: 19 January 2014
Year and Model: 2001 V70
Location: Oklahoma USA
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Post by volvolugnut »

My 2001 V70 has the vent cracked as well. This car has been in the South and not garaged most of it's life. Previous owner tried some dark glue on the cracks. I don't touch it.
volvolugnut
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
Farmall tractors: 1956 400 Diesel, 1946 A
And others.

Tannhauser
Posts: 18
Joined: 29 October 2024
Year and Model: 2001 S80 T6
Location: At home
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Post by Tannhauser »

Same problem here with my 2001 T6 project. Dude who sold it to me left it in the sun for 4 years and the plastics in the dash and in the rear parcel shelf have perished like the guy who drank from the wrong chalice in the last crusade.

I was not aware they were a fixed part of the dash though : /

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