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Cooling Fan Relay Easy Replacement w/pics

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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VolvoVieve
Posts: 9
Joined: 5 March 2011
Year and Model: 2000 C70
Location: Texas

Cooling Fan Relay Easy Replacement w/pics

Post by VolvoVieve »

Hey all. As most of us know its difficult to find help or information on volvo repairs outside the dealership- I plan to help MVS change that. Over the Years i have spent tens of thousands in replacing parts with labor on my Volvo C70 Convertible and after doing massive amounts of research I refuse to ever be taken advantage again. So with my trusty repair and car maual in hand sheer wilpower over strength here's the easy way to replace your cooling fan relay:

1. Locate the relay- it is NOT in the main fuse box. open the hood and as you are centered in front of the car reach your left hand down under the plastic cover above the radiator
March 2011 060a.jpg
2. Unplug the three wire connections-they may be a little corroded so be easy and steady and they will come out

3. Observe your new unit
March 2011 059.JPG
4. plug in one by one with unit lettering facing the winshield- ensure snug fit ( the orange rubber inside the plug housing may need to be pushed down before you can maintain a secure fit. use a small screwdriver to push down rubber along the sides)
March 2011 061.JPG
March 2011 062.JPG
March 2011 063.JPG
5. Set unit back into place with clip attached at the top(the angle is looking down onto unit) writing toward windshield
March 2011 064.JPG
Done.
March 2011 065.JPG
cooling fan relay purchased through fcpgroton: about $40.00
coling fan relay with labor at delearship: $172.00
Savings: $132.00
Knowing you can do it yourself...right: priceless

JDS60R
MVS Moderator
Posts: 3532
Joined: 21 February 2009
Year and Model: 2007 S60R 2016 XC70
Location: Mount Juliet, TN
Been thanked: 3 times

Post by JDS60R »

Welcome to Matthews !!!!

Thanks for the write up.
Retired

VolvoVieve
Posts: 9
Joined: 5 March 2011
Year and Model: 2000 C70
Location: Texas

Post by VolvoVieve »

Thanks and my pleasure. stay tuned ABS unit and radiator is up next! lol

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jreed
Posts: 1619
Joined: 8 March 2009
Year and Model: '97 Volvo 855 GLT
Location: RTP, North Carolina
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Post by jreed »

Great pictures! This write up is also helpful and applicable to the Air Pump Relay, which is located under the battery tray next to the air pump (on the 850's). That relay is also made by KAE (part #9442932) and runs about $30 -- much cheaper than going to the dealer or mechanic! Thanks! :)
1997 855 GLT (Light Pressure Turbo) still going strong. Previous: 1986 240 GL rusted out in '06, 1985 Saab 900T rusted out in '95, 1975 Saab 99 rusted out in '95, 1973 Saab 99 rusted out in '94

slimflex2
Posts: 147
Joined: 2 December 2011
Year and Model: volvo 850 R 1997
Location: USA

Post by slimflex2 »

we all could use this.thanks

lovett
Posts: 2
Joined: 3 September 2013
Year and Model: v70 xc 2001
Location: bc interior

Post by lovett »

Two years later and I'm using your info right now
thanks

piesia
Posts: 47
Joined: 14 May 2013
Year and Model: v70 2000
Location: usa

Post by piesia »

thank you, I found your post very useful!

Woocash
Posts: 6
Joined: 14 April 2023
Year and Model: 2011 xx90
Location: Reading
Has thanked: 1 time

Post by Woocash »

Hi
I looking for blower fan relay location .. my blower fan stop working 🤦‍♂️on xc90 2.4 diesel 2011 D5
Can you help please

Bigbishop
Posts: 18
Joined: 4 March 2020
Year and Model: 2003 S60 2.5T
Location: Lusaka
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Post by Bigbishop »

Hello all. Didn't want to start a new thread but maybe someone will help out. I know it's quite an embarrassing question but does the cable from the fan plug into 1 or 2 on the pictures? 2004 Volvo c70. Thanks.
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abscate
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Posts: 35267
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
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Post by abscate »

I don’t think any of those connectors will go onto the “ wrong place” , Bishop.

After I get a coffee I’ll take a picture of my 99, should be the same. It’s only 0545 here!
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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