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850 steering rack teardown and rebuild

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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Chuck W
Posts: 1312
Joined: 24 December 2014
Year and Model: 97 854 T5
Location: Indianapolis, IN
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Re: 850 steering rack teardown and rebuild

Post by Chuck W »

Well, that annoying rattle came back in full vengeance a couple weeks back, and I think I finally isolated it.

Looks like it was the strut bearing, as we were finally able to isolate the noise.

Image

The old parts didn't look terrible, but I honestly don't know how old that bearing was. I could get some slight movement with the part in my hands, but it wasn't "loose". Then again, the dynamics when it's installed are much different.

New bearings and seats on both corners seems to have silenced that rattle one and for all.
'97 854 T5 - Manual Swap/M4.4/COP/NA cams/P2R Brakes/16T/ chassis bracing/ XC70 nose swap
'97 855 GLT - Hers. RN swap/16T/COP/VVT/exhaust/302s/Flashed M4.4/ chassis bracing/ 2 kid seats
'78 GLE - Waiting in the wings. Future whiteblock/T5 swap.

The Others- '83 TBird turbo, '85 Mercury Marquis LTS (1 of 134), '86 LTD Wagon, '81 Granada GL, '76 Beetle, '93 F-150 I6

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Sveedy
Posts: 2069
Joined: 11 November 2019
Year and Model: 96 850 Turbo
Location: N. Arizona
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Post by Sveedy »

Smells like victory !
Congrats !
Try to learn life's bad lessons vicariously through others.


1996 850 Turbo GLH ( Goes Like Hell )
1999 V70 GLT

yanga001
Posts: 787
Joined: 24 March 2019
Year and Model: 98/99/00 v/s70’s
Location: Ontario
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Post by yanga001 »

Hey Chuck,

Would you be willing to share the 3d print files for the assembly? Might tackle this project and it would be awesome to have your aids!

Thanks
1998 S70 N/A Auto (Parts car)(planned to be harvested)
1998 V70 N/A Auto New full restoration project (Water pump thrown at 404K Km)
1998 V70 N/A Auto (Workhorse) (Tree to driver B pillar :( )
1999 S70 T5 Auto(Project) (planned to be fixed)
2000 S70 SE M Learning platform (planned to be driven one day)
2008 S60 2.5T Auto (Sold)
2012 Honda Pilot AWD Touring (Daily)

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