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XC90 2.5t engine reliability

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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nahrifa
Posts: 9
Joined: 12 November 2024
Year and Model: S60-2.0T
Location: malaysia

XC90 2.5t engine reliability

Post by nahrifa »

Hi

Im thinking to buy XC90 - 2.5T

year 2010 - 2012

is it true this engine have problem with weak block and cylinder wall ?

if the block and cylinder sleeve are strong and robust, im thinking to remap...bhp not important. Torque need extra

230 bhp and 350-380 nm just nice

thank you

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ggleavitt
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Year and Model: 06,08 XC90 V8
Location: Camano
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Post by ggleavitt »

Cut/paste from another forum where this same question was asked:

Not sure where you're posting from but if it's in the US, the North America market only saw the 5 cylinder in the XC90 from MY03 to MY06. International market continued the 5 cylinder as manufacturing was moved to China (2014) but North America shifted to the 3.2 NA I6 beginning MY07 and the 5 was no longer offered.

This is what I believe North America got in the XC90-:
B5254T2- turbo 2.5 I5: MY03-06
B6294T- turbo 2.9 I6: MY03-06
B6324S- normally aspirated 3.2 I6: MY06-13
B8444S- normally aspirated 4.4 V8: MY05-11

I know of larger turbo mods and remapping, someone on Swedespeed did an R motor drop-in back in 2015 so you have some demonstrated options to increase performance with this motor. If you're wanting the 5 cylinder, skip 03-04 as they have the older electronics modules. That leaves you with 05 and 06 (think higher than 134000 for last 6 of VIN) if you're in North America. See here for reference:
MY2005 Technical presentation A4.pdf
(3.6 MiB) Downloaded 39 times
2006 V8 Ocean Race #740/800 200k, 2008 V8 Sport 183k

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ggleavitt
Posts: 740
Joined: 4 June 2006
Year and Model: 06,08 XC90 V8
Location: Camano
Has thanked: 23 times
Been thanked: 125 times

Post by ggleavitt »

As noted on the other Volvo forum thread, OP is from Malaysia where there are MY10-12 5 cylinders to be had. Shoulda looked more closely at the flag and paid attention to noted location in the signature. Good luck with your tune.
2006 V8 Ocean Race #740/800 200k, 2008 V8 Sport 183k

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