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Unknown spring - help needed

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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XC90guy
Posts: 2
Joined: 22 June 2025
Year and Model: XC90 D5 2007 185bhp
Location: London

Unknown spring - help needed

Post by XC90guy »

Hi I have just rebuilt the xc90 engine after the water pump seized and threw off the timing belt. It's been a bit tedious but I'm nearly there. But, I have a spring left over in my box of bits and I can't place where it came from or goes. Can anyone help?

Thanks in advance

XC90 D5 2007 2.4 185bhp
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scot850  
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Post by scot850 »

Being how it is a diesel, not many on this side of the Atlantic may know as we don't have diesels here.

However, it may be a spring for one of the bolts holding a heat shield in place on the exhaust manifold to stop it rattling.

I can't find it on a D5 engine parts list, but on an older engine I am familiar with it may be the parts shown as #17 and #21 in this drawing:

https://www.volvocarstorontoparts.ca/a/ ... 74874.html

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

XC90guy
Posts: 2
Joined: 22 June 2025
Year and Model: XC90 D5 2007 185bhp
Location: London

Post by XC90guy »

Thanks for the reply. Different setup on my D5 but i'll research the heat shield. Thanks again.

SOURDOUGHJIM
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Post by SOURDOUGHJIM »

Screenshot_20250623-080440_DuckDuckGo.jpg
It looks like a diff lock return spring used on Volvo articulated haulers, like an A35C. That being said, could be a return spring for some sort of actuator on your car.

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