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Possible Fuel Pressure Sensor/Regulator & MAF Issue

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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Neveragain55
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Possible Fuel Pressure Sensor/Regulator & MAF Issue

Post by Neveragain55 »

Hi Gang….

So, last night I’m driving home from Massachusetts back to Connecticut and just before Hartford, my 2009 S60 2.5T AWD starts bucking like a wild bronco horse.

I swear to God I thought the car was going to come apart and I had absolutely no idea what the hell was going on.

Once the car started bucking & surging really badly, I pulled into a gas station, turned the car off to check everything and she looked fine.

I started her back up and she idled perfectly and ran great for another 10 miles or so and then the bucking & surging and poor acceleration came back and it stayed.

I limped her home that way, but there’s no way I’m taking her back out until I figure this out.

I have sank a ton of money into this car everywhere recently, including brand new tires, new coil packs, wires, plugs, filters, engine mounts, CV axles, new shocks, new front end bushings, and a lot more.

Most of that work was done a few months ago so I know that all of the electrical work was solid and I can rule those issues out.

I don’t dog the car out and I don’t race the engine, and she always humming along like a sewing machine…..until last night.

All research leads to either a bad fuel pressure sensor/regulator, MAF, or both.

I used my iCarsoft Volvo scanner today and got no codes at all for either one of those components. The only codes I got was for the traction control system but that lights been on since I bought the car and I completely ignore it.

I think the reason why I got no codes for the fuel sensor/regulator & MAF is because from what I’ve seen online, those components intermittently act up before they completely go, and the car is running smooth today.

I’m tempted to just buy those pieces anyway because since I’ve owned the car, they’ve never been replaced and I have no idea if the components that are on the car now are original. (in all likelihood, they are)

Any and all opinions or tips from experience with this would be greatly appreciated, thanks in advance gang…

Neveragain55
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Joined: 17 January 2025
Year and Model: 2009 S60 2.5T AWD
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Post by Neveragain55 »

Don't everybody jump in at once......

I replaced the fuel pressure sensor and the MAF today and so far, so good.

I'll report back in later after a few hundred miles with an update.

Hopefully this post and this fix could help somebody out in the future if they have a similar issue.

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abscate
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Post by abscate »

Is a 2009 a p2 chassis ( this forum) or a P3 chassis? You might be trying to get Communion while sitting Seder….

Sorry we passed you over… :D

My p2 PEM failed years ago with no codes, a bit of missing under load amd then a no start.

The fuel pressure sensor went and that was a cut out of power, but it also coded
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jonesg  
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Post by jonesg »

all those parts, or the pump or filter or PEM.
a cheap $12 ELM 327 for your phone with the free torque app will show fuel pressure whilst running.

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br0dy519
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Post by br0dy519 »

It kind of sounds like a misfire. I wonder if you have a vacuum leak, or if the throttle body is giving out. Needs a DICE setup to diagnose correctly. Clean the TB and inspect hoses just to be certain.
04s60 2.4
04xc70 2.5t
prwood wrote:I wish I had a permanent car repair area that was covered, had a level surface, lighting and fans, a workbench, and tool cabinets. You know,like a garage. Much of my time during the job is spent hauling things up and down the stairs to the basement or in and out of the storage shed, or running back downstairs when I realize I need something else,or taking a break from standing out in the sun,or using flashlights or work lamps when it gets dark.

cn90
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Post by cn90 »

Probably bad PEM as mentioned.

I have a few good PEMs lying around, lmk if you want it.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

chrism
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Post by chrism »

jonesg wrote: 02 Feb 2026, 05:29 all those parts, or the pump or filter or PEM.
a cheap $12 ELM 327 for your phone with the free torque app will show fuel pressure whilst running.
I’m curious, if the fuel pressure sensor is sending false information then will the app present that same (false) info?

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erikv11
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Post by erikv11 »

Like everyone else I am replying only with p2 knowledge and the OP's car is not a p2 but ...

1 my first guess is fuel supply, agreed!

2 also sounds similar to the symptoms my 06 S60 showed when the throttle body needed cleaning, at 186k miles. the stumble was dramatic and then it died; would start back up and run fine for a while. It also gave a throttle body code in VIDA.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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br0dy519
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Post by br0dy519 »

chrism wrote: 02 Feb 2026, 17:30
jonesg wrote: 02 Feb 2026, 05:29 all those parts, or the pump or filter or PEM.
a cheap $12 ELM 327 for your phone with the free torque app will show fuel pressure whilst running.
I’m curious, if the fuel pressure sensor is sending false information then will the app present that same (false) info?
(full disclosure neither of my cars have a FPS nor PEM)

Yes. Fuel PSI reading on the scanner would be a direct output of the sensor. Easy to check if you have a gauge connected. Look at your digital readout, vs the physical gauge. Difference should be negligible, if any. If it's anything like the pressure sensors I'm used to seeing in HVAC, it's a tranducer on a 3-wire output.
04s60 2.4
04xc70 2.5t
prwood wrote:I wish I had a permanent car repair area that was covered, had a level surface, lighting and fans, a workbench, and tool cabinets. You know,like a garage. Much of my time during the job is spent hauling things up and down the stairs to the basement or in and out of the storage shed, or running back downstairs when I realize I need something else,or taking a break from standing out in the sun,or using flashlights or work lamps when it gets dark.

cn90
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Post by cn90 »

erikv11 wrote: 02 Feb 2026, 19:28 Like everyone else I am replying only with p2 knowledge and the OP's car is not a p2 but ...
The 2009 S60 is a P2 car.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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