there are 2 different ways to route the serp belt. one way for the shorter belt, and one way for the newer belt. You already know to put it over the idler pulley last..
I'm betting your belt you have is the shorter one. The last dayco serp belt I bought showed both ways on the cardboard sleeve. My old belt went on differently than my new one.
swell job on the tool.
Timing Belt Change
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Matty Moo
- Posts: 1810
- Joined: 12 October 2008
- Year and Model: 850, 1996
- Location: Ann Arbor, MI
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Re: Timing Belt Change

http://www.midwest-abs.com
Simplycleanpowerwash.com
1996 850 Platinum Wagon. ARD Green Tune, OBX.-Gone
1998 s70 ARD tune, EST exhaust, SE/R interior.
1999 s70 Plain Jane.
2000 s70 GLT
2014 Ram
2012 Jeep Wrangler Unlimited
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MadeInJapan
- MVS Moderator
- Posts: 13434
- Joined: 31 March 2005
- Year and Model: '98 S70 T5 '07S40T5
- Location: Knoxville, TN American but born in Japan
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yes, I tried both routings too...and for the shorter belt but neither way worked...after wrestling with it for over an hour I gave up...nothing seemed to work- I chalked it up to the belt being wrong in AutoZone's computer.
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo
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wheelsup
- Posts: 1296
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- Year and Model:
- Location: Raleigh, NC
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I almost gave up putting the serp belt on and had it towed, that's how frustrating it was...
For my serp belt tool I bought a nail removal pry bar from Lowe's for around $3. Actually I bought 4 and luckily 1 fit, so I returned the others (and I think actually returned all 4, it was a long day). I refused to spend $25+ that IPD wanted unless I had to. I tried the quarter trick but completely distorted them.
Your tensioner pulley looks pretty new though, mine was a lot worse off than that.
Once I put new pulleys/belts/wp on it, it runs nice and quiet, no squeaking. I'm glad I replaced everything. I can't believe you had that much trouble with the torx, with my HF tool I can take that thing off no problem. Was there any rust on the threads? Looking at that you're lucky you even got it out without pulling the engine!!
For my serp belt tool I bought a nail removal pry bar from Lowe's for around $3. Actually I bought 4 and luckily 1 fit, so I returned the others (and I think actually returned all 4, it was a long day). I refused to spend $25+ that IPD wanted unless I had to. I tried the quarter trick but completely distorted them.
Your tensioner pulley looks pretty new though, mine was a lot worse off than that.
Once I put new pulleys/belts/wp on it, it runs nice and quiet, no squeaking. I'm glad I replaced everything. I can't believe you had that much trouble with the torx, with my HF tool I can take that thing off no problem. Was there any rust on the threads? Looking at that you're lucky you even got it out without pulling the engine!!
1995 850 GLT Wagon w/ 200,000 miles
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MadeInJapan
- MVS Moderator
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- Location: Knoxville, TN American but born in Japan
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I was bound and determined.
If you could remember the part number for that pry bar from Lowes, or even could measure it for length, etc., or better yet, post a picture, I'd really appreciate it.
MIJ
If you could remember the part number for that pry bar from Lowes, or even could measure it for length, etc., or better yet, post a picture, I'd really appreciate it.
MIJ
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo
- phils94850
- Posts: 1156
- Joined: 11 July 2006
- Year and Model: 2009 s60 turbo
- Location: Indiana
- Been thanked: 1 time
the timing belt tool works great !! total cost to make was 15 bucks. I got everything at Ace hardware. I looked everywhere for the pieces and Ace was the only ones that had everything.
Great job.. madeinjapan
Great job.. madeinjapan
1996 Platinum Edition
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wheelsup
- Posts: 1296
- Joined: 28 June 2005
- Year and Model:
- Location: Raleigh, NC
- Has thanked: 15 times
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What'd you make? Is that the accessory belt tensioner relief 1" adapter tool that you're talking about? I looked for a 1" adapter at Harbor Freight and couldn't find it.
What'd you buy at Ace? I need one as my accessory belt tensioner bearing seems to be going bad and the crowbar method I used last time just isn't how I want to do it again.
What'd you buy at Ace? I need one as my accessory belt tensioner bearing seems to be going bad and the crowbar method I used last time just isn't how I want to do it again.
1995 850 GLT Wagon w/ 200,000 miles
- phils94850
- Posts: 1156
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- Year and Model: 2009 s60 turbo
- Location: Indiana
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yeah wheels... i printed out the pic that (madeinjapan) posted for the tool he made for the serp belt tensioner and took it up to ACE hardware and they had everything. It works great.
i had an extra serp tensioner i had took off the wifes car and took it up there with me to make sure the 90 fit. Im sorry i didnt get the size of it though. Maybe you can ask madeinjapan if he remembers the size. I guess you could take diff sizes out with you and try til the one u need fits..
i had an extra serp tensioner i had took off the wifes car and took it up there with me to make sure the 90 fit. Im sorry i didnt get the size of it though. Maybe you can ask madeinjapan if he remembers the size. I guess you could take diff sizes out with you and try til the one u need fits..
1996 Platinum Edition
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anmartin44
- Posts: 229
- Joined: 25 October 2009
- Year and Model: 1994 850 n/a
- Location: Chehalis, WA
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i believe the it's a 1 inch square
1994 850 na green 187k on body, 275k on motor(backwards?), unrestricted airbox, 960 TB, persus wheels, Lowered, IPD poly upper and trans mounts.
1974 144 k-jet m40 satin black, 250k on body, 25k on rebuilt motor(running...usually)
1974 144 k-jet m40 satin black, 250k on body, 25k on rebuilt motor(running...usually)
So I found an easyer way to do it, without the cam lock tool that is. I have a cvvt cam on exaust side and needed a TB change at a buddys house... I pretty much had every tool I needed except the cam lock tool. (Damn)
I set the exaust cam where it needed to be and put the cam sensor ring back on but made a mark on it and the head to indicate where I was. had a buddy hold the 10mm ratchet still while I walked the exaust cam into place and but the TB on in order Crank-Intake cam - exaust cam - WP then tensioner! No more P0014 and wow. Pulls like it did when I built it.
Worked just as if I had the tool but I did not!
I will post pic's soon!
I set the exaust cam where it needed to be and put the cam sensor ring back on but made a mark on it and the head to indicate where I was. had a buddy hold the 10mm ratchet still while I walked the exaust cam into place and but the TB on in order Crank-Intake cam - exaust cam - WP then tensioner! No more P0014 and wow. Pulls like it did when I built it.
Worked just as if I had the tool but I did not!
I will post pic's soon!
DCT5Rs70:
2.4L ARP rods, td04 18g, Autronic SM4 tuning, Autronic 500r ODI Direct fire, IPD recirc valve, Ipd boost controll sollinoid! 405WHP
2.4L ARP rods, td04 18g, Autronic SM4 tuning, Autronic 500r ODI Direct fire, IPD recirc valve, Ipd boost controll sollinoid! 405WHP
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mtd240
- Posts: 326
- Joined: 7 December 2011
- Year and Model: 2007 XC70
- Location: Ellicott City, MD
- Has thanked: 23 times
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This was the first major job (unless you consider a Tune-Up to be major) I did on my 850.
I used this "tool" to remove the serpentine belt. Worked flawlessly - 20-30 seconds to turn and lock the tensioner.
I grabbed a GearWrench Torx socket with a pair of vicegrips (set to "insanely tight"), and used that to loosen the tensioner bolt. It came out easy, with a small pipe extension on the vice grips.
Unfortunately...I think the timing is one tooth off. Seems a bit sluggish; rather it seems to be a pretty flat acceleration up to speed.
I used this "tool" to remove the serpentine belt. Worked flawlessly - 20-30 seconds to turn and lock the tensioner.
I grabbed a GearWrench Torx socket with a pair of vicegrips (set to "insanely tight"), and used that to loosen the tensioner bolt. It came out easy, with a small pipe extension on the vice grips.
Unfortunately...I think the timing is one tooth off. Seems a bit sluggish; rather it seems to be a pretty flat acceleration up to speed.
2007 XC70, white/oak, 175k miles
2008 XC70 3.2L, 115k miles
2016 XC60, osmium grey / off-black, 95k miles
Gone:
1990 240 DL Wagon, M47, lots of goodies. 372,000 miles
1978 242, lots and lots of work to get a reliable daily
1998 V70 XC, Almost done replacing everything, then I sold it
1996 850 NA, victim of sporadic tree falling. Protected the wife. RIP Volvo
2008 XC70 3.2L, 115k miles
2016 XC60, osmium grey / off-black, 95k miles
Gone:
1990 240 DL Wagon, M47, lots of goodies. 372,000 miles
1978 242, lots and lots of work to get a reliable daily
1998 V70 XC, Almost done replacing everything, then I sold it
1996 850 NA, victim of sporadic tree falling. Protected the wife. RIP Volvo
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