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Modifying the Wastegate actuator rod...

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This topic is in the MVS Volvo Repair Database » Modifying Your Wastegate actuator rod: Performance mod on a budget
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gigidy5
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Location: Cincinnati, Ohio

Volvo Repair Database Modifying the Wastegate actuator rod...

Post by gigidy5 »

How many of you have done this?

I am thinking about tightening it about two turns.
-Charles
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1989 Volvo 240 2.3L N/A 5 speed: Herald needs more PAH!:

FCPEURO
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Post by FCPEURO »

I did that on my 940 and it made a nice difference. I would not go more then 2 turns because you run the risk of the wastegate not opening enough.

micah861
Posts: 144
Joined: 11 September 2009
Year and Model: 98 S70, 98 S70 T5M
Location: Cheyenne, WY

Post by micah861 »

tightening it would...remove slack so it opens faster?
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FCPEURO
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Post by FCPEURO »

^^^ This would make the boost lower. He wants to up the boost so he should tighten it.

Reys
Posts: 67
Joined: 7 October 2009
Year and Model: 850T estate '96
Location: British Columbia, Canada

Post by Reys »

Hey, I went and adjusted my waste-gate actuator and realized I only did two half turns instead of full turns :oops: , does the safe parameters of this mod mean turn the flat wings on the adjustment piece over twice or 4 times to make 2 full turns :?: Just a bit confused. Thanks

FCPEURO
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Post by FCPEURO »

Turning it 4 half turns would equal 2 full turns. So yes, you need to turn it 2 more half turns. Unless you are at the boost level that you want to be at.

JRL
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Post by JRL »

I do this on almost all my Volvo turbos
the 4.4 Motronics (94-98) can handle up to 3+ turns but you don't want to do that. You will actually get too much boost almost off the lnie andin bad weather can be a bit scary.
I would say your 2 turns is ENOUGH
The ME-7 cars usually take less, up to one turn, sometimes only a 1/2 turn.
Without a boost gausg and the "correct" method, it's a guess. Do a 1/2 turn at a time, especially after the first turn. You will be able to tell the difference.
If you go too far, your mileage will really suffer plus you really won't enjoy more benefits from over tightening.
Im me with any questions, I suppose I've done more of these than anyone with all kinds of Volvo turbos
Mod note. Jim passed away in early 2022, his contributions to this forum are immortal, and he is missed. RIP

2000 V70R Black, 144,000 miles Wife's R.
2007 V70 2.5T White/Oak 111,000 MILES. Polestar tune, IPD bars, rear spoiler, dark grey Thors, DWS 06, HU850, sub.

IVIUSTANG
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Post by IVIUSTANG »

Are there any tutorials on doing this? I am not very familiar with turbos, a picture and explanation would be nice for many on this site. I have always wanted a little more juice off the line, I raced a Prius at 9000 feet and he beat me off the line for a short distance! I found my turbo took longer to produce 15 PSI boost at this altitude.

Regards,

- Jesse
1998 S70 T5 SE 290,000 KM sideswiped total loss(Sweet ride!)
2007 S60 2.5T loaded 63,000 KM SOLD!
2006 XC70 350,000 KM, 2" BadSwede lift kit, steel skidplate, Hilton Stage 1 tune, big burly tires :D
2008 S80 V8 245,000 KM SOLD!
2015 V60 T5 Premier+ 98,000KM

9394volvo850s
Posts: 239
Joined: 12 October 2009
Year and Model: 93 850 5spd 94 850T5
Location: New York

Post by 9394volvo850s »

first have a boost gauge installed. factory is not good enough. boost cut with factory ecu is 15 or 15.5 psi. dont do more then 2 turns at a time. 12 - 13psi is safe for stock. be carefull not to boost more then 10psi lower then 3k rpms. bend rods low rpms.
93 850 5spd 320k (the daily)
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mindshadow
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Joined: 26 May 2009
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Location: Birmingham

Post by mindshadow »

Is this only good for the high boost models or would this also work on a '98 V70 XC?

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