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B4 Servo cover replacement question

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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Dasrah
Posts: 20
Joined: 23 October 2009
Year and Model: 2001 V70 T5
Location: Kansas City

Re: B4 Servo cover replacement question

Post by Dasrah »

Sorry! I know its been a minute since this was first started, but life keeps getting in the way of car repairs. Anyway, a few weeks ago my mechanic buddy and I did a tune up on the car and I asked him to help me with the servo cover while we were at it. Well, after a lot of fiddling, cursing, and contorting . . . we gave up. The snap ring was being difficult and the angle we were at( the car was on jack stands), proved too awkward. I was nervous about the piston falling out and decided that the best way to do it would be to put it on a lift. I dont have a lift at me house (duh) so Im just going to find a local shop that will do it for me, hopefully for fairly cheap.

Im bummed out, because I really wanted to do it myself! I'll post an update once its done
2001 V70 T5- Classic Red-117k
Purchased: Halloween '08 -- Total $$ Repair Costs As of 7/24/10: $7,500 (p.s.-ALWAYS buy the extended warranty!)
"I own a Volvo because I love it, not because I can afford it!"

priapism
Posts: 264
Joined: 22 July 2010
Year and Model: 01 S60
Location: LA
Been thanked: 1 time

Post by priapism »

I tried this last night and had a hell of a time getting to the snap ring on the servo cover as well. It's such an awkward location and the snap ring pliers I have could barely fit in the area in front of it. Mounting the side-facing attachments is a no-go as there are various lines right next to it. I'm open to any ideas people have on getting that snap ring out, because I'm stumped.
Titan LE : S60 2.4t : 91 325i : Spec E30 #33

jda2000
Posts: 584
Joined: 1 April 2010
Year and Model: 04 V70 2.5T 01 V70T5
Location: Sarasota, FL

Post by jda2000 »

getting the snap ring out was not the problem, but putting back in. You need a helper.

push in the servo cover with a large screwdriver and move the snap ring around on its track until you align it and can see the 2 loop ears. Again push in on the servo cover while you grab and remove the snap ring.

2001VolvoXC70
Posts: 72
Joined: 21 April 2010
Year and Model: XC70 2001
Location: Whistler
Been thanked: 1 time

Post by 2001VolvoXC70 »

Did the same repair with car jacked up. Make sure to put a towel and something soft underneath incase you accidently drop the piston out. Mine fell when I was trying to put it back together. Clean it well. When I was putting it back in I found it a real PITA on my own, but with the screwdriver trick as mentioned by JDA2000, I was able to have the piston pushed in and held there while I snapped the new O-ring in place.
They've done studies you know. 60% of the time I work, every time!

tcubed11
Posts: 1
Joined: 26 May 2011
Year and Model: 2001 S60
Location: California

Post by tcubed11 »

Can anyone send me a photo of the B4 Servo or a descriptive location of where it is? Thank you.

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