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2002 S60 Thermostat

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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precopster
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Re: 2002 S60 Thermostat

Post by precopster »

Vida does provide thermostat info under "Engine-Cooling system-Coolant pump thermostat"

The correct unit for my '02 S60 AWD (turbo) with B5244T3 is 31293700 which matches the FCP diagram.

Tasca sell these as OEM for $92.54

Mine has the extra brass pipe like the one in the FCP ad
Last edited by precopster on 08 Jan 2014, 16:15, edited 1 time in total.
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

sergio
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Post by sergio »

.

A look at the Vida page revels that ;

first
the picture doesn't match the part actually in the car!

second
part 31219205 REPL 30637216
part 31293700 REPL 31219205
.........................31293700

What does PEPL mean? Replace by or replaced by?


Now search on the internet is more confusing. Each number leads to sometimes totally different products.
BTW some European sites offer the actual thermostat I need (no housing) but they don't seem want to mail it to me here!!!

any help will be appreciated. :)


PS
I checked the data for 2003 models;
It is the same part numbers and sequence.
Question (another one, I am abusing)
If engine number is the same "B5224T3" for both years 02 and 03 does it necessarily means same thermostat housing ?



.
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t-stat  parts number.jpg
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S60 2002 180K miles looks and runs like new (except when sulking)

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oragex
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Post by oragex »

Is the t-stat housing in the picture the same as the one in your car? Mine it's different (2003 n/a) and the t-stat as well, it doesn't have the little bar on top of the pin.

sergio
Posts: 219
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Year and Model: S60 2002
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Post by sergio »

.

If you mean [12] ? No, mine has a small 1/2" to 3/4" metal pipe extension about 1 to 1.5 " long.

Mine looks like this picture taken on the internet! (I took a picture of mine, it is too dark to see any detail)
The little pipe is under the main hose. It is there only for turbo engines, so it seems.
The thing on the top is the coolant temp sensor, I think.


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S60 2002 180K miles looks and runs like new (except when sulking)

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oragex
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Post by oragex »

that's what mine looks like as well, without the hose because is non turbo.
I might be wrong, but I think all those are the same, with the turbo/non turbo difference.

Edit: you engine is a 2.3 or 2.4? Mine is 2.4

precopster
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Post by precopster »

I gave the Tasca part number/price reference because they are a dealer and their database automatically looks after obsolete part numbers when you search with their engine. http://www.tascaparts.com

2003 models with LPT turbo (non R & T5s) went back to the B5254T nomenclature with increased capacity at 2521cc. The non turbos stayed with the B5244S with 2435cc

The B5244T3 was in use in '01 & '02 however thermostat housings were changed to the new type in '02

Confusing enough? :grin:
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cn90
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Post by cn90 »

I have a 2005 XC90 2.5T and the tstat is the whole assembly by Wahler, about $100.

In the P80 (850 and S/V70)...the thermostat is about $15, the ECT is $50 (which usually fails around 110K or so). There is no need to replace the entire housing.

Even in the XC90 assembly, the Volvo techs' trick is: do NOT remove the whole housing b/c it is a PITA job. They usually remove only the upper half (Torx bolts), then swap new parts in there: new tstat itself, new ECT, and the gasket that sits between upper and lower parts of the housing. See video sowing removal of ONLY the upper half part of the housing:






Now if someone has a spare tstat assembly from the 2.5T and disassemle it, you will see:

1. ECT can be bought separately on eeuroparts for $12 or so (Volvo PN 8653103, FAE 33250)
http://www.eeuroparts.com/Parts/52039/E ... -8653103F/

2. The tstat itself looks like this.
I believe that with some diligence and hard work, one can find a similar tstat by Wahler and fit it in there.
It does not have to be identical, but close enough is fine...
S60-tstat.JPG
S60-tstat.JPG (52.9 KiB) Viewed 4649 times
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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oragex
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Post by oragex »

I have searched the web and Ebay in dept, unfortunately there seems to be no thermostat sold individually (as the one pictured), for some strange reason, because it can be replaced individually as any other thermostat. I'm afraid there is little chance for a mod that can be done to a regular thermostat to make it work in the housing, because the regular t-stats have a metal cover over the pin, while in this situation the pin is uncovered and sits against the housing. Side note, it seems Bmw also adopted a 'whole housing' concept in they cars around that era.

It is interesting to read the opening temperature in C stamped on the thermostat. It should match the one on the replacements, however I found the replacement (Beck$Arnley) to be two degrees lower than the original Volvo part.

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Post by cn90 »

@oragex,

I searched around, and it seems that Gates TH35991 may be the ticket.

Below is the UK diesel volvo forum but the tstat is the same I think (I maybe wrong though):

http://forums.t5d5.org/topic/25171-eiii ... m-up-time/
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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Post by cn90 »

This website below seems to indicate that the Gates TH35991 works for many Volvo models (see list at the bottom of the page):

http://www.robetas.lt/lt/katalogas/info ... ermostatas



Tstat.JPG



-------------
Naudojama automobiliuose
VOLVO C30 D5 (nuo 2006/10, 120kW)
VOLVO C30 D5 (nuo 2006/10, 132kW)
VOLVO C70 II kabrioletas D5 (nuo 2006/03, 132kW)
VOLVO S40 II (MS) 2.4 D5 (nuo 2006/03, 132kW)
VOLVO S40 II sedanas (MS) 2.4 D5 (nuo 2006/03, 132kW)
VOLVO S60 2.0 T (nuo 2001/09, 132kW, 1984cm3)
VOLVO S60 2.3 T5 (nuo 2000/07 iki 2002/09, 195kW)
VOLVO S60 2.4 (nuo 2000/11, 103kW, 2435cm3)
VOLVO S60 2.4 (nuo 2000/11, 125kW, 2435cm3)
VOLVO S60 2.4 Bifuel (nuo 2002/06, 103kW)
VOLVO S60 2.4 D (nuo 2001/12, 96kW)
VOLVO S60 2.4 D (nuo 2005/09, 93kW)
VOLVO S60 2.4 D (nuo 2007/01, 120kW)
VOLVO S60 2.4 D5 (nuo 2005/09, 136kW)
VOLVO S60 2.4 D5 (nuo 2001/07, 120kW, 2401cm3)
VOLVO S60 2.4 T (nuo 2000/11, 147kW, 2435cm3)
VOLVO S60 2.4 T AWD (nuo 2001/11, 147kW, 2435cm3)
VOLVO S60 2.4 T5 (nuo 2004/04, 191kW)
VOLVO S60 2.5 T (nuo 2004/02, 154kW)
VOLVO S60 2.5 T AWD (nuo 2004/04, 154kW)
VOLVO S60 R 2,5 T (nuo 2003/03, 221kW)
VOLVO S60 R 2,5 T AWD (nuo 2003/03, 221kW)
VOLVO S60 T5 (nuo 2000/11, 184kW, 2319cm3)
VOLVO S60 sedanas 2.0 T (nuo 2001/09, 132kW, 1984cm3)
VOLVO S60 sedanas 2.3 T5 (nuo 2000/07 iki 2002/09, 195kW)
VOLVO S60 sedanas 2.4 (nuo 2000/11, 103kW, 2435cm3)
VOLVO S60 sedanas 2.4 (nuo 2000/11, 125kW, 2435cm3)
VOLVO S60 sedanas 2.4 Bifuel (nuo 2002/06, 103kW)
VOLVO S60 sedanas 2.4 D (nuo 2001/12, 96kW)
VOLVO S60 sedanas 2.4 D (nuo 2005/09, 93kW)
VOLVO S60 sedanas 2.4 D (nuo 2007/01, 120kW)
VOLVO S60 sedanas 2.4 D5 (nuo 2005/09, 136kW)
VOLVO S60 sedanas 2.4 D5 (nuo 2001/07, 120kW, 2401cm3)
VOLVO S60 sedanas 2.4 T (nuo 2000/11, 147kW, 2435cm3)
VOLVO S60 sedanas 2.4 T AWD (nuo 2001/11, 147kW, 2435cm3)
VOLVO S60 sedanas 2.4 T5 (nuo 2004/04, 191kW)
VOLVO S60 sedanas 2.5 T (nuo 2004/02, 154kW)
VOLVO S60 sedanas 2.5 T AWD (nuo 2004/04, 154kW)
VOLVO S60 sedanas R 2,5 T (nuo 2003/03, 221kW)
VOLVO S60 sedanas R 2,5 T AWD (nuo 2003/03, 221kW)
VOLVO S60 sedanas T5 (nuo 2000/11, 184kW, 2319cm3)
VOLVO S80 (TS, XY) 2.0 T (nuo 1999/12 iki 2006/07, 132kW)
VOLVO S80 (TS, XY) 2.3 R (nuo 2000/04 iki 2005/08, 195kW)
VOLVO S80 (TS, XY) 2.4 (nuo 1999/01 iki 2006/07, 103kW, 2435cm3)
VOLVO S80 (TS, XY) 2.4 (nuo 1999/01 iki 2006/07, 125kW, 2435cm3)
VOLVO S80 (TS, XY) 2.4 Bifuel (nuo 2001/09 iki 2006/07, 103kW, 2435cm3)
VOLVO S80 (TS, XY) 2.4 D (nuo 2001/10 iki 2006/07, 96kW)
VOLVO S80 (TS, XY) 2.4 D5 (nuo 2001/08 iki 2006/07, 120kW)
VOLVO S80 (TS, XY) 2.4 T (nuo 2000/06 iki 2006/07, 147kW, 2435cm3)
VOLVO S80 (TS, XY) 2.4 T5 AWD (nuo 2000/04 iki 2003/09, 147kW)
VOLVO S80 (TS, XY) 2.5 T (nuo 2003/03 iki 2006/07, 154kW)
VOLVO S80 (TS, XY) 2.5 T AWD (nuo 2003/07 iki 2006/07, 154kW)
VOLVO S80 II (AS) 2.4 D (nuo 2006/03, 120kW)
VOLVO S80 II (AS) D5 (nuo 2006/03, 136kW)
VOLVO S80 II (AS) D5 (nuo 2010/01, 151kW)
VOLVO S80 II (AS) D5 AWD (nuo 2007/01, 136kW)
VOLVO S80 II (AS) D5 AWD (nuo 2010/01, 151kW)
VOLVO S80 II sedanas (AS) 2.4 D (nuo 2006/03, 120kW)
VOLVO S80 II sedanas (AS) D5 (nuo 2006/03, 136kW)
VOLVO S80 II sedanas (AS) D5 (nuo 2010/01, 151kW)
VOLVO S80 II sedanas (AS) D5 AWD (nuo 2007/01, 136kW)
VOLVO S80 II sedanas (AS) D5 AWD (nuo 2010/01, 151kW)
VOLVO S80 sedanas (TS, XY) 2.0 T (nuo 1999/12 iki 2006/07, 132kW)
VOLVO S80 sedanas (TS, XY) 2.3 R (nuo 2000/04 iki 2005/08, 195kW)
VOLVO S80 sedanas (TS, XY) 2.4 (nuo 1999/01 iki 2006/07, 103kW, 2435cm3)
VOLVO S80 sedanas (TS, XY) 2.4 (nuo 1999/01 iki 2006/07, 125kW, 2435cm3)
VOLVO S80 sedanas (TS, XY) 2.4 Bifuel (nuo 2001/09 iki 2006/07, 103kW, 2435cm3)
VOLVO S80 sedanas (TS, XY) 2.4 D (nuo 2001/10 iki 2006/07, 96kW)
VOLVO S80 sedanas (TS, XY) 2.4 D5 (nuo 2001/08 iki 2006/07, 120kW)
VOLVO S80 sedanas (TS, XY) 2.4 T (nuo 2000/06 iki 2006/07, 147kW, 2435cm3)
VOLVO S80 sedanas (TS, XY) 2.4 T5 AWD (nuo 2000/04 iki 2003/09, 147kW)
VOLVO S80 sedanas (TS, XY) 2.5 T (nuo 2003/03 iki 2006/07, 154kW)
VOLVO S80 sedanas (TS, XY) 2.5 T AWD (nuo 2003/07 iki 2006/07, 154kW)
VOLVO V50 (MW) 2.4 D5 (nuo 2006/03, 132kW)
VOLVO V50 (MW) 2.4 Tdi (nuo 2007/05, 120kW)
VOLVO V50 karavanas (MW) 2.4 D5 (nuo 2006/03, 132kW)
VOLVO V50 karavanas (MW) 2.4 Tdi (nuo 2007/05, 120kW)
VOLVO V70 II karavanas (P80_) 2.0 T (nuo 2001/07, 132kW, 1984cm3)
VOLVO V70 II karavanas (P80_) 2.3 (nuo 2000/10 iki 2004/09, 195kW)
VOLVO V70 II karavanas (P80_) 2.3 T5 (nuo 2000/03, 184kW, 2319cm3)
VOLVO V70 II karavanas (P80_) 2.4 (nuo 2000/03, 103kW, 2435cm3)
VOLVO V70 II karavanas (P80_) 2.4 (nuo 2000/03, 125kW, 2435cm3)
VOLVO V70 II karavanas (P80_) 2.4 Bifuel (nuo 2001/09, 103kW, 2435cm3)
VOLVO V70 II karavanas (P80_) 2.4 D (nuo 2001/12, 96kW)
VOLVO V70 II karavanas (P80_) 2.4 D (nuo 2005/05, 93kW)
VOLVO V70 II karavanas (P80_) 2.4 D5 (nuo 2001/08, 120kW, 2401cm3)
VOLVO V70 II karavanas (P80_) 2.4 D5 (nuo 2005/12, 136kW)
VOLVO V70 II karavanas (P80_) 2.4 D5 AWD (nuo 2003/03, 120kW, 2401cm3)
VOLVO V70 II karavanas (P80_) 2.4 D5 AWD (nuo 2005/12, 136kW)
VOLVO V70 II karavanas (P80_) 2.4 T (nuo 2000/03, 147kW, 2435cm3)
VOLVO V70 II karavanas (P80_) 2.4 T AWD (nuo 2001/09, 147kW, 2435cm3)
VOLVO V70 II karavanas (P80_) 2.4 T5 (nuo 2004/04, 191kW)
VOLVO V70 II karavanas (P80_) 2.5 T (nuo 2004/04, 154kW)
VOLVO V70 II karavanas (P80_) 2.5 T AWD (nuo 2002/09, 154kW)
VOLVO V70 II karavanas (P80_) R 2,5 T (nuo 2003/03, 221kW)
VOLVO V70 II karavanas (P80_) R 2,5 T AWD (nuo 2003/03, 221kW)
VOLVO V70 III karavanas 2.4 D (nuo 2007/08, 120kW)
VOLVO V70 III karavanas D5 (nuo 2007/08, 136kW)
VOLVO V70 III karavanas D5 AWD (nuo 2007/10, 136kW)
VOLVO V70 Mk II (P80_) 2.0 T (nuo 2001/07, 132kW, 1984cm3)
VOLVO V70 Mk II (P80_) 2.3 (nuo 2000/10 iki 2004/09, 195kW)
VOLVO V70 Mk II (P80_) 2.3 T5 (nuo 2000/03, 184kW, 2319cm3)
VOLVO V70 Mk II (P80_) 2.4 (nuo 2000/03, 103kW, 2435cm3)
VOLVO V70 Mk II (P80_) 2.4 (nuo 2000/03, 125kW, 2435cm3)
VOLVO V70 Mk II (P80_) 2.4 Bifuel (nuo 2001/09, 103kW, 2435cm3)
VOLVO V70 Mk II (P80_) 2.4 D (nuo 2001/12, 96kW)
VOLVO V70 Mk II (P80_) 2.4 D (nuo 2005/05, 93kW)
VOLVO V70 Mk II (P80_) 2.4 D5 (nuo 2001/08, 120kW, 2401cm3)
VOLVO V70 Mk II (P80_) 2.4 D5 (nuo 2005/12, 136kW)
VOLVO V70 Mk II (P80_) 2.4 D5 AWD (nuo 2003/03, 120kW, 2401cm3)
VOLVO V70 Mk II (P80_) 2.4 D5 AWD (nuo 2005/12, 136kW)
VOLVO V70 Mk II (P80_) 2.4 T (nuo 2000/03, 147kW, 2435cm3)
VOLVO V70 Mk II (P80_) 2.4 T AWD (nuo 2001/09, 147kW, 2435cm3)
VOLVO V70 Mk II (P80_) 2.4 T5 (nuo 2004/04, 191kW)
VOLVO V70 Mk II (P80_) 2.5 T (nuo 2004/04, 154kW)
VOLVO V70 Mk II (P80_) 2.5 T AWD (nuo 2002/09, 154kW)
VOLVO V70 Mk II (P80_) R 2,5 T (nuo 2003/03, 221kW)
VOLVO V70 Mk II (P80_) R 2,5 T AWD (nuo 2003/03, 221kW)
VOLVO V70 XC 2.4 D5 AWD (nuo 2005/12, 136kW)
VOLVO V70 XC 2.4 T XC AWD (nuo 2000/03 iki 2002/09, 147kW, 2435cm3)
VOLVO V70 XC 2.5 T XC AWD (nuo 2002/09, 154kW, 2521cm3)
VOLVO XC60 2.4 D AWD (nuo 2008/05, 120kW)
VOLVO XC60 D5 AWD (nuo 2008/05, 136kW)
VOLVO XC60 karavanas 2.4 D AWD (nuo 2008/05, 120kW)
VOLVO XC60 karavanas D5 AWD (nuo 2008/05, 136kW)
VOLVO XC70 CROSS COUNTRY 2.4 D5 AWD (nuo 2005/12, 136kW)
VOLVO XC70 CROSS COUNTRY 2.4 T XC AWD (nuo 2000/03 iki 2002/09, 147kW, 2435cm3)
VOLVO XC70 CROSS COUNTRY 2.5 T XC AWD (nuo 2002/09, 154kW, 2521cm3)
VOLVO XC70 CROSS COUNTRY karavanas 2.4 D5 AWD (nuo 2005/12, 136kW)
VOLVO XC70 CROSS COUNTRY karavanas 2.4 T XC AWD (nuo 2000/03 iki 2002/09, 147kW, 2435cm3)
VOLVO XC70 CROSS COUNTRY karavanas 2.5 T XC AWD (nuo 2002/09, 154kW, 2521cm3)
VOLVO XC70 II 2.4 D AWD (nuo 2007/08, 120kW)
VOLVO XC70 II D5 AWD (nuo 2007/08, 136kW)
VOLVO XC70 II karavanas 2.4 D AWD (nuo 2007/08, 120kW)
VOLVO XC70 II karavanas D5 AWD (nuo 2007/08, 136kW)
VOLVO XC90 2.5 T (nuo 2002/10, 154kW)
VOLVO XC90 D5 (nuo 2002/10, 120kW)
VOLVO XC90 D5 (nuo 2011/01, 147kW)
VOLVO XC90 D5 (nuo 2006/05, 136kW)
VOLVO XC90 D5 (nuo 2009/04, 120kW)
VOLVO XC90 karavanas 2.5 T (nuo 2002/10, 154kW)
VOLVO XC90 karavanas D5 (nuo 2002/10, 120kW)
VOLVO XC90 karavanas D5 (nuo 2011/01, 147kW)
VOLVO XC90 karavanas D5 (nuo 2006/05, 136kW)
VOLVO XC90 karavanas D5 (nuo 2009/04, 120kW)
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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