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Excessive Brake pedal travel before "bite"

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ljsommar1
Posts: 92
Joined: 18 Jul 2019, 10:10
Year and Model: 2002V70
Location: Pennsylvania
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Post by ljsommar1 »

I live in SE Pa but most brake shops should be capable of this. The shop I used was just a franchise Meineke. I have a Vida setup but am not very proficient with it ,so no help from me there. I think the idea is to have the ABS valves open while breading. There are many
others on this site way better than I, to help with this.

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justanotherhumanoid
Posts: 72
Joined: 07 Sep 2018, 01:19
Year and Model: 2006 S60
Location: San Diego
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Post by justanotherhumanoid »

So, finally, success. I swapped the master cylinder and also re-bled the brakes while cycling ABS using VIDA, as suggested in other posts on this forum. I believe it was the master cylinder, as I first tried bleeding the brakes again while ABS cycling, with minimal change, if any. As chrism suggested, it did seem that I got better grab with a sudden application of brake than a slow one, so that fits as well. So, end result is that it was the master cylinder.

The pedal feel is markedly improved and while it's not as "hard" or digital a feeling as in a lot of vehicles, it is much more reassuring than the soft and uncertain engagement point it had before. Application is smooth and progressive starting at about 0.5-1" of travel. I thoroughly tested them and am quite pleased with the result. The "R" brakes are insanely satisfying to stomp on, it feels like I could stand the car on its nose if I wanted to. I don't think I'd want the pedal any harder than it is now.

It only took swapping out every component except the brake booster and ABS module (but I'm glad it wasn't either of those).

Some pics of R brakes installed and (finally) feeling good, too:

20191127_063231.jpg
20191127_063237.jpg
20200531_155805.jpg
2006 S60 2.5T AWD - Build Log
do88 intercooler, all aluminum radiator, XC90 aux transmission cooler, magnefine ATF filter, Snabb intake elbow & throttle body pipes, custom oval exhaust, rebuilt 16T swap, 17x8" team dynamics pro race 1.2 wheels, ipd sway bars, R brake swap, Hilton tune, sunroof shade that slides open when I step on the gas and closes when I stand on the brakes.

Willber
Posts: 54
Joined: 12 Oct 2021, 00:22
Year and Model: 2.4t 2002
Location: England
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Post by Willber »

Check that your vac lines to the brake booster and inlet manifold are OK and replace the OEM clamps with hose clips, this improved brake feel on mine as must have had a tint vac leak.

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