C30 Headlight rewire project

tudor · Post by **tudor** » 14 Nov 2023, 18:27

I will be using this to document my C30 headlight rewiring project. It's a common issue that the insulation breaks down.

tudor · Post by **tudor** » 14 Nov 2023, 18:30

I have removed the headlight wiring after baking my headlight in the oven @200F for 15min and prying it apart. So far everything came out smooth, no broken clips. As you can tell it's very brittle

Post by **volvolugnut** » 14 Nov 2023, 19:42

Thanks for documenting. I have the same problem on 2001 Mercedes headlights.
volvolugnut

Post by **MoVolvos** » 15 Nov 2023, 00:23

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We used a similar tape as the link from Amazon on 3 cars. 00 S70, 03 S80 & 08 C30. No issues thus far. The photo is from the 00 S70. Would like to know of a different solution short of finding a replacement harness.
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(www.amazon.com/XFasten-Harness-4-Inch-9 ... 116&sr=8-3)
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