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Upper turbo coolant hose installation tip

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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aeg
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Year and Model: 97 850GLT
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Upper turbo coolant hose installation tip

Post by aeg »

At least if using a silicone hose, it's not possible to install the upper turbo coolant hose with just your hands. Robert alludes to the technique in his video, but doesn't show it. First, slide the hose onto the reservoir pipe as far as it will go. Then, put the tip of a flathead screwdriver into the free end of the hose. Use the screwdriver to bend the hose and line it up with the turbo pipe. When it's lined up, the bottom of the hose end face will be against the bottom of the pipe end face, and the screwdriver blade will be wedged between the hose opening and the pipe opening. Remove the screwdriver, then slide the hose onto the turbo pipe and into its final position. It's also helpful to temporarily remove the ground strap above the work area. I was able to install the do88 silicone upper hose without trimming or modifying the hose in any way.

scot850
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Post by scot850 »

Have you tried putting the hose in hot water to soften it first and make it more pliable?

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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abscate
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Post by abscate »

CLean the Hades out of the metal pipes with Stainless Steel wool, lubricate with silicone

You can scrunch a quality hose into shape enough to install these with hand pressure and a will
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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