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Alternative exhaust manifold studs and nuts

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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FireFox31
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Alternative exhaust manifold studs and nuts

Post by FireFox31 »

I'm hoping to replace my rusty exhaust manifold studs and nuts, but it would be "nuts" to pay $120 for the Volvo branded parts ($6 each x 10 studs + nuts). I'm hoping to find high quality alternatives at McMaster Carr or elsewhere.

Does anyone have a 2000 V70 exhaust manifold stud, part 982667, which they could measure the length for me. I believe these are shorter than the other studs used around this time. FCP said the nut is "M8 x 1.25 distorted thread lock nut".

What kind of finish, grade, and material should I get for high quality hardware. Black, anodized, stainless, galvanized? Thanks.
FireFox31
Blue 2000 V70 NA manual, "the V70" - died, reborn, totaled, donated, stripped
Green 2000 V70 NA automatic, "the G70" - awaiting 2nd rehab
Black 2000 V70 NA automatic, "Geronimo" - rescued, rehabilitating
Blue 1998 V70 T5 manual, "the T5M" - awaiting rehab

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abscate
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Post by abscate »

I used these on my multiple cylinder head jobs over the past five years…..naturally with the MVS Amazon link…

https://www.amazon.com/dp/B078WS5MJZ?re ... tle_1&th=1
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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Oly850
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Post by Oly850 »

May I present to you the ARP head stud kit. The hip kids making Subarus into 1000hp rally dragsters use them and they will absolutely never fail you. Expensive you say? Well good lord yes, but who cares, really?

https://arp-bolts.com/kits/arpkit-detai ... ordID=4967

Oly
Looking for a V90 to be my next Volvo, at the very least a T5.

2017 XC90 Inscription - My best Volvo by far, but Ex-wife departed & I had to sell. 😕
2001 S80 T6 - rebuilt trans, head gasket, fixed & sold
1997 V70 - kid car, sold
1996 850 GLT - found under bridge, 2 year refurb project, commuter car, kid car, T-Boned - SIPS saved passenger. Totaled.
1997 VW GTI VR6 - exceedingly fast.
1971 VW Type II/231 - it was pointed out by management that the children would be killed in it.

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FireFox31
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Post by FireFox31 »

Interesting, thanks. Amazon says those are 35 mm long. I found one post on MVS listing the studs as M8 x 1.25 x 50 mm long. The FCP picture shows them with ~38 threads, thus 50 mm. McMaster-Carr has 18-8 stainless for $3.22 each, or zinc-plated low strength steel for $8.50 for five.

They also have studs with an unthreaded center, but the threaded lengths vary. What thread length is needed to fit into the block and hold the manifold nut?
Oly850 wrote: 09 Jul 2025, 13:46 Expensive you say? Well good lord yes, but who cares, really?
Thanks, but the car they're going on cost that much.
FireFox31
Blue 2000 V70 NA manual, "the V70" - died, reborn, totaled, donated, stripped
Green 2000 V70 NA automatic, "the G70" - awaiting 2nd rehab
Black 2000 V70 NA automatic, "Geronimo" - rescued, rehabilitating
Blue 1998 V70 T5 manual, "the T5M" - awaiting rehab

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Oly850
Posts: 125
Joined: 26 January 2018
Year and Model: In acquisition mode.
Location: Greater Philadelphia, PA
Has thanked: 53 times
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Post by Oly850 »

Touché.
Looking for a V90 to be my next Volvo, at the very least a T5.

2017 XC90 Inscription - My best Volvo by far, but Ex-wife departed & I had to sell. 😕
2001 S80 T6 - rebuilt trans, head gasket, fixed & sold
1997 V70 - kid car, sold
1996 850 GLT - found under bridge, 2 year refurb project, commuter car, kid car, T-Boned - SIPS saved passenger. Totaled.
1997 VW GTI VR6 - exceedingly fast.
1971 VW Type II/231 - it was pointed out by management that the children would be killed in it.

User avatar
Oly850
Posts: 125
Joined: 26 January 2018
Year and Model: In acquisition mode.
Location: Greater Philadelphia, PA
Has thanked: 53 times
Been thanked: 22 times

Post by Oly850 »

In all seriousness, +1 for stainless with these electroplated copper nuts. They torque down just fine, and stay put but taking them apart is much easier:

https://a.co/d/fYZURFS
Looking for a V90 to be my next Volvo, at the very least a T5.

2017 XC90 Inscription - My best Volvo by far, but Ex-wife departed & I had to sell. 😕
2001 S80 T6 - rebuilt trans, head gasket, fixed & sold
1997 V70 - kid car, sold
1996 850 GLT - found under bridge, 2 year refurb project, commuter car, kid car, T-Boned - SIPS saved passenger. Totaled.
1997 VW GTI VR6 - exceedingly fast.
1971 VW Type II/231 - it was pointed out by management that the children would be killed in it.

User avatar
FireFox31
Posts: 1635
Joined: 14 August 2006
Year and Model: 2000 V70 NA auto
Location: New Hampshire
Has thanked: 158 times
Been thanked: 300 times

Post by FireFox31 »

Thanks. I'm always looking for more corrosion resistant fasteners. But the exhaust manifold is an extreme environment. Can I use stainless there due to heat and physical stress? Can anti-seize be used there (is it copper for high heat)?
FireFox31
Blue 2000 V70 NA manual, "the V70" - died, reborn, totaled, donated, stripped
Green 2000 V70 NA automatic, "the G70" - awaiting 2nd rehab
Black 2000 V70 NA automatic, "Geronimo" - rescued, rehabilitating
Blue 1998 V70 T5 manual, "the T5M" - awaiting rehab

User avatar
abscate
MVS Moderator
Posts: 35267
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1497 times
Been thanked: 3810 times

Post by abscate »

By far the worst work will be getting the old ones off. Geromino has a 10 year life expectancy so anything you use will last that lifetime.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

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