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Rad cooling fan cycling with AC - blowing warm- Check the relay

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Chuck W  
Posts: 1325
Joined: 24 Dec 2014, 10:45
Year and Model: 97 854 T5
Location: Indianapolis, IN
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Post by Chuck W »

The past couple of weeks have been big time AC weather.
I noticed that while sitting in slow traffic, the AC would blow warm-ish (or not as cold) out of the vents.

The system is full of freon and the compressor is engaged w/o stopping. What I noticed was that the cooling fan would cycle ON-OFF every 10-15 sec, when it should be ON(LO) when the AC is running. Especially on a 90*F day. It always has before. While moving., or if the engine was hot enough for the HI speed fan to kick on, things were fine.

I tossed in a known good AC pressure sensor, to see if it was flaking out (I could see the system pressure rise/fall on the AC gauges when the fan was kicking ON/OFF, which tracks with the loss of heat exchange). Due to the way I have my logging set up for the ECU, I can't get realtime readings from the sensor in the 850 OBDII app while running (and I didn't want to drag out the laptop).
That didn't solve the problem.

Next obvious culprit would be a failing fan relay. Grabbed one from the stash last night and tossed it in. Viola! the rad fan functions as it should.

I'm temped to open up the fan relay to see if there are any failed/failing components (like a bad capacitor, like in the fuel pump relays)

Just another thing to be mindful of if your AC starts to blow warm. Check the fan function, as well as compressor engagement.
'97 855 GLT - Hers. RN swap/16T/COP/VVT/exhaust/302s/Flashed M4.4/ chassis bracing/ 2 kid seats
'78 GLE - Waiting in the wings. Future whiteblock/T5 swap.

'97 854 T5 - Manual Swap/M4.4/COP/NA cams/P2R Brakes/16T/ chassis bracing/ XC70 nose swap - SOLD/GONE
The Others- '83 TBird turbo, '85 Mercury Marquis LTS (1 of 134), '86 LTD Wagon, '81 Granada GL, '76 Beetle, '87 F-150 5.0

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Chuck W  
Posts: 1325
Joined: 24 Dec 2014, 10:45
Year and Model: 97 854 T5
Location: Indianapolis, IN
Has thanked: 97 times
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Post by Chuck W »

As a follow up.
Here's a pic of the fan relay innards.

Image

You can see that the contacts for the LO speed fan (L) are kind of burnt compared to the other side. This did correspond with a bit of corrosion on the plug terminal for the LO speed fan trigger. It's possible the voltage for the trigger signal was a bit weak, due to the corrosion, and not allowing the unit enough voltage for maintaining a good contact.

I'm going to clean up both the contacts and terminal and put it on the shelf with the other spares.
Last edited by Chuck W on 19 Jul 2025, 08:37, edited 1 time in total.
'97 855 GLT - Hers. RN swap/16T/COP/VVT/exhaust/302s/Flashed M4.4/ chassis bracing/ 2 kid seats
'78 GLE - Waiting in the wings. Future whiteblock/T5 swap.

'97 854 T5 - Manual Swap/M4.4/COP/NA cams/P2R Brakes/16T/ chassis bracing/ XC70 nose swap - SOLD/GONE
The Others- '83 TBird turbo, '85 Mercury Marquis LTS (1 of 134), '86 LTD Wagon, '81 Granada GL, '76 Beetle, '87 F-150 5.0

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erikv11
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Post by erikv11 »

So rad!
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 201k
'07 XC70, black, 205k
'07 XC70, willow green, 223k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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abscate
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Post by abscate »

I'm going to clean up both the contacts and terminal and put it on the shelf with the other lost spares.

Edited for Neil and me
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

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