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04 v70 awd front axle cv joint popped out

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jonesg
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Post by jonesg »

installing a new reluctor ring on the driver side axle shaft I think the inner joint has gone out of position,
it flexes one way but binds in the other direction.
Its removed from the car now, is there any way to rescue the situation or does it need to come apart.?
If it needs to come apart do I need to order the big clamp plus the cinch tool pliers ?

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RickHaleParker
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Post by RickHaleParker »

It need to come apart or be replaced. Something in the inter CV joint is broken or jammed. Most likely a broken cage but could be debris jamming it. Either way it need to come apart or replace it.
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jonesg
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Post by jonesg »

RickHaleParker wrote: 03 Aug 2026, 15:57 It need to come apart or be replaced. Something in the inter CV joint is broken or jammed. Most likely a broken cage but could be debris jamming it. Either way it need to come apart or replace it.
ok, I just ordered clamps and plier tool....and grease.
I'm going to take it apart and have a see.

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jonesg
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Post by jonesg »

I pulled the boot back, nothing broken, no debris, just seems out of position. One roller wheel is jammed.
When I pulled the shaft from the tranny it fell on the floor. duh.
I will try to persuade it with a machinists dead blow.

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jonesg
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Post by jonesg »

I got it apart but it will not re-assemble again, I want to trial fit before greasing it up.
is there a trick?


cn90
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Post by cn90 »

The Tripod CUP has stakes to hold the joint in place.
Look carefully, you will see the factory stakes on the CUP itself.

Either file the stakes a bit or stand it up and use rubber hammer to drive it in.
At factory, they install the tripod then used a staking tool to create a stake.
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Post by cn90 »

You can see the stakes in the thread below...

https://www.swedespeed.com/threads/07-i ... ly.602391/
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jonesg
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Post by jonesg »

cn90 wrote: 03 Aug 2026, 19:24 You can see the stakes in the thread below...

https://www.swedespeed.com/threads/07-i ... ly.602391/
Ahh yes , got it, thanks. Just have to wait on the clamp now.

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firstv70volvo
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Post by firstv70volvo »

jonesg wrote: 03 Aug 2026, 18:55 I got it apart but it will not re-assemble again, I want to trial fit before greasing it up.
is there a trick?
S
Inkedvolvo inner cv joint staked end_LI.jpg
Inkedvolvo inner cv joint staked end_LI.jpg (65.46 KiB) Viewed 685 times
FIle down or peen/hammer down.

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jonesg
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Post by jonesg »

got it all done, test drove it yesterday and its good.

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