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S80 4 dr 01 sunroof is leaking and rattles badly

Everything on the Volvo S80. Sometimes called an "executive car", the S80 was Volvo's top-of-the-line passenger car. P2 platform.
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Ron P
Posts: 1
Joined: 12 March 2009
Year and Model: 01 S80 4 dr
Location: Nashville

S80 4 dr 01 sunroof is leaking and rattles badly

Post by Ron P »

I just purchased a S80 4 door. although the moon roof operates normally it leaks and rattles badly. I replaced one bolt that was stripped and tightend all others visible but nothing has changed. How difficult is the headliner to remove and I guess that would be the next step

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billofdurham
MVS Moderator
Posts: 6507
Joined: 2 February 2006
Year and Model: 855, 1995
Location: Durham, England
Been thanked: 5 times

Post by billofdurham »

Welcome to Matthew's Volvo Site.

This has been covered before at:https://www.matthewsvolvosite.com/forums ... oof#p50770

To make it easier to see the VADIS instructions I have put them in the following attachments:
S80 sunroof replacing.pdf
(1.63 MiB) Downloaded 529 times
Sun roof replace.pdf
(1.63 MiB) Downloaded 529 times
Sun roof replace1.pdf
(1.06 MiB) Downloaded 383 times
Headlining replace.pdf
(2.1 MiB) Downloaded 547 times
Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

anelson52
Posts: 11
Joined: 25 October 2008
Year and Model:
Location:

Post by anelson52 »

My '00 S80 T6 also had a bad rattle in the sunroof that I finally discovered was caused by black metal support channel that runs the width of the glass panel. Mine had come unattached at one end and was vibrating against the glass. I used rear-veiw mirror epoxy and some clamps to re-attach it to the glass. I let it dry overnight, removed the clamps, problem solved. Mine didn't leak, however, so I can't offer up any help there.

trigon82
Posts: 7
Joined: 4 January 2009
Year and Model:
Location:

Post by trigon82 »

anelson52 wrote:My '00 S80 T6 also had a bad rattle in the sunroof that I finally discovered was caused by black metal support channel that runs the width of the glass panel. Mine had come unattached at one end and was vibrating against the glass. I used rear-veiw mirror epoxy and some clamps to re-attach it to the glass. I let it dry overnight, removed the clamps, problem solved. Mine didn't leak, however, so I can't offer up any help there.
thats usually what it is, common problem with Volvo-s which have these metal support bars.

rayrayt6
Posts: 11
Joined: 18 March 2011
Year and Model: 2000 s80 t6
Location: Vermont

Post by rayrayt6 »

My sunroof is rattling too, although with the shade closed its barely audible. I took off the plastic liner on each side and tightened the 4 torx bolts (which were already pretty tight). It still has play in it. Is there something else I should look for to repair or am I gonna need to replace the whole mechanism?

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