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Volvo XC90 Front Brake Job

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo XC90s. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America).
stone36
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Joined: Fri May 18, 2007 9:03 am
Year and Model: 2005 V70R and XC90
Location: Columbus, OH

Volvo XC90 Front Brake Job

Post by stone36 » Sat Mar 06, 2010 4:31 pm

Hey all,
forgive me forum for nothing has broken lately, it has been 4 months since my last post...

So I am going to replace the pads/rotors on my XC90, I am pretty excited that they are original and I have 56K on the car. With that success rate I am REALLY leaning towards full OEM this go around, I usually buy form FCP and IPD and found something interesting, FCP seems to sell OEM pads and aftermarket rotors, and IPD sells OEM rotos and aftermarket pads.

So I am wondering what you all think and if the aftermarket on each of those sites are actually made by the OEM supplier, is this Volvo's way of controlling inventory, only offering parts for a job to be sourced from multiple stores :roll:

Also does anyont have experience with the MOTIVE brake bleeder, and which brake fluid do you recommend.
Thanks all

BTW, for those of you who are going to read this because you are going to do this job and don't know if you have 316MM or 336MM, you can read the part number on the rotor if it lined up right without removing the wheel. It is stamped on the outside of the rotor (if the rotor was a top hat and and laying flat it would be written around the had not on the "brim" if that makes sense"). 30657301=336mm and 30736406=316mm. Mine happen to be 336, yeah those cost more.. :x
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stone36
Posts: 370
Joined: Fri May 18, 2007 9:03 am
Year and Model: 2005 V70R and XC90
Location: Columbus, OH

Re: Volvo XC90 Front Brake Job

Post by stone36 » Wed Mar 17, 2010 9:19 pm

So I got all my supplies and will do the job next week. Does anyone have the PDF procedure for front brakes. It looks pretty straight forward, I pulled the wheels of last week and nothing looked new, but I have learned that you never know until you do it...

I am planning on taking photos as I go and posting as usual, but if anyone has the VADIS so I can read beforehand that would be great!
thanks
05 V70R TiKap (so happy) 91K
05 XC90 2.5T FWD TiBlak 97K
94 850 wagon 2.4 (N/A) 155K (Sold running like a champ)

JDS60R
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Re: Volvo XC90 Front Brake Job

Post by JDS60R » Wed Mar 17, 2010 9:34 pm

here you go
Attachments
2005 XC90 2.5T front rotors.pdf
(90.44 KiB) Downloaded 4736 times
2005 XC90 2.5T front brake pads.pdf
(151.31 KiB) Downloaded 4445 times
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stone36
Posts: 370
Joined: Fri May 18, 2007 9:03 am
Year and Model: 2005 V70R and XC90
Location: Columbus, OH

Re: Volvo XC90 Front Brake Job

Post by stone36 » Wed Mar 17, 2010 10:11 pm

Thanks!
looks about like what I thought, but its always good to know in advance :)
05 V70R TiKap (so happy) 91K
05 XC90 2.5T FWD TiBlak 97K
94 850 wagon 2.4 (N/A) 155K (Sold running like a champ)

stone36
Posts: 370
Joined: Fri May 18, 2007 9:03 am
Year and Model: 2005 V70R and XC90
Location: Columbus, OH

Re: Volvo XC90 Front Brake Job

Post by stone36 » Sun Mar 28, 2010 10:51 am

So I did my front bakes yesterday, attached is my write up on the process. If anyone has questions let me know, I am happy to revise if this doesn't make sense.

I also used the Motive pressure bleeder system to flush the break fluid. It was easy as can be and should be a must have if you own more than one Volvo since it looks like they all share the same sized reservoir cap.

When bleeding I HIGHLY recommend alternating fluid colors, it think I wasted fluid because I was replacing the standard off yellow with off yellow. It's much more of a gradual change (it comes out pretty slow to the back tires) than I figure going to red or blue would be. Other than that it worked great.
2005 XC90 Front Brakes.pdf
(3.22 MiB) Downloaded 6650 times
05 V70R TiKap (so happy) 91K
05 XC90 2.5T FWD TiBlak 97K
94 850 wagon 2.4 (N/A) 155K (Sold running like a champ)

nylanm
Posts: 2
Joined: Wed Oct 21, 2009 8:39 pm
Year and Model: 2004 XC90 t6
Location: Connecticut

Re: Volvo XC90 Front Brake Job

Post by nylanm » Mon Apr 05, 2010 8:42 pm

so where should I go for pads and rotors. I have an 2004 T6.

stone36
Posts: 370
Joined: Fri May 18, 2007 9:03 am
Year and Model: 2005 V70R and XC90
Location: Columbus, OH

Re: Volvo XC90 Front Brake Job

Post by stone36 » Tue Apr 06, 2010 9:10 am

There are ads on the top of this page for a bunch of suppliers, I have only used FCP and IPD personally. If you have the big rotors (336mm) and want to go 100% OEM, you can get the pads from FCP and the Rotors from IPD. I went with both from FCP, which was aftermarket rotors and OEM pads. Good luck.
05 V70R TiKap (so happy) 91K
05 XC90 2.5T FWD TiBlak 97K
94 850 wagon 2.4 (N/A) 155K (Sold running like a champ)

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Re: Volvo XC90 Front Brake Job

Post by matthew1 » Tue Apr 06, 2010 12:49 pm

Wonderful writeup, thanks Stone. Pinned in the Repair Database.
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darinb
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Joined: Fri Feb 12, 2010 8:22 am
Year and Model: 2006 XC90
Location: NC

Re: Volvo XC90 Front Brake Job

Post by darinb » Tue Apr 20, 2010 8:49 am

I used nordic/Pilenga discs (mine are 336mm) from FCP Groton and Wagner Thermo Quiet's from Advance. I coated the back of the pads with the crc disc brake quiet that comes in the little plastic bottle. After a fow thousand miles they are doing great. No noise and good stopping power.

EbnOzn
Posts: 1
Joined: Tue Apr 27, 2010 7:01 am
Year and Model: XC90, 2006
Location: Dallas, TX

Re: Volvo XC90 Front Brake Job

Post by EbnOzn » Tue Apr 27, 2010 7:03 am

Stone:

How do you like the aftermarket rotors from FCP Groton? Good quality? Zinc coated (or coated somehow) to prevent rust? Just trying to avoid cheap flimsy knockoffs that will warp. FCP Groton usually has high quality aftermarkets, just wondered what you thought of them.

--Mark

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