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DIY: Rear Tailgate, how to Caulk with Silicone

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cn90  
Posts: 8358
Joined: 31 Mar 2010, 09:54
Year and Model: 2004 V70 2.5T
Location: Omaha NE
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Post by cn90 »

I have tried all that garbage: Volvo Tailgate kit etc. etc. There is a much better solution, read on.

I use my $4 solution, go to hardware store and buy CLEAR SILICONE Caulk (I use GE Clear Silicone Caulk), the same stuff you use to caulk your windows at home.

1. Apply a steady and even bead of caulk around the edges of the trim where it meets the glass.
View from the CABIN, Red arrows is caulk, Blue arrows show gap too large for caulk:
VolvoTailGate01.jpg
VolvoTailGate01.jpg (86.11 KiB) Viewed 1540 times

2. Another view from the BACK:
VolvoTailGate02.jpg
VolvoTailGate02.jpg (91.98 KiB) Viewed 1540 times
NOTE:
1. I have had this for 5 years, no rattling whatsoever.
2. Do this in the afternoon like 4-5PM, so the silicone can cure overnight (look at the silicone tube instructions).
3. Do not slam the Tailgate for a few days until the silicone really cure in.
4. If you ever need access to the area behind the tailgate (such as changing rear wiper motor), simply use a utility knife and gently score the silicone, taking care not to damage the glass.

That is all boys and girls!!!
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

FlyingVolvo
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Year and Model: 2000 V70XC
Location: USA
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Post by FlyingVolvo »

I've done this too, it really does help! It can be a pain though when you need it removed, that's for sure. Good write-up!
2000 V70XC - 340,000 miles
Hilton Tune, 16T Turbo, Mototec 3" downpipe, Blue injectors, IPD Short Ram Filter, Snabb Intake Piping & RIP kit, do88 Intercooler, TME Dual Exhaust, HID Projectors, R Panels, do88 Silicone Hoses

2023 V60 T8 PE

cn90  
Posts: 8358
Joined: 31 Mar 2010, 09:54
Year and Model: 2004 V70 2.5T
Location: Omaha NE
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Post by cn90 »

UPDATE:

1. Tried the rubber grommets (as suggested in another forum): does not work.

2. So I ended using the trick by "Taskmule" from volvospeed forum (drywall screw). Total = 3 screws.

I bought some 3" deck screw (for outdoor), but for the center I needed a 2" screw, so I used a 2" drywall screw I had laying around.

- Also bought some washers coated in black.

- The Plastic Trim on my Inner Door Latch is already broken from before. But you can see it has 3 tabs on the top and 2 at the bottom. If you ever pry this out, pry from the TOP for the 1998 V70.

- The "carpet" section has some backing material, easy to drill through. Just make sure the drill bit does not hit any wiring. I put a little grease on the drilled hole to prevent any rust in the future.

- Once the holes are drilled. Time to apply CLEAR silicone around the BEHIND of the edge of the Panel where it meets the glass.

- Install the Panel with 3 screws. Close the tailgate and don't open it for 12h to let the Silicone to cure.

PS: Lastly, if you want to paint it black, buy some black touch-up paint and just paint the screw head.

V70Tailgate01.JPG
V70Tailgate01.JPG (64.46 KiB) Viewed 1401 times
V70Tailgate02.JPG
V70Tailgate02.JPG (38.19 KiB) Viewed 1401 times
V70Tailgate03.JPG
V70Tailgate03.JPG (66.91 KiB) Viewed 1401 times
Last edited by cn90 on 17 Nov 2011, 10:26, edited 1 time in total.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

Xilikon
Posts: 218
Joined: 16 May 2011, 10:41
Year and Model: 2000 V70 XC SE
Location: Quebec, Canada

Post by Xilikon »

I used 2 stainless metal screws with decorative grommets to hold the tailgate panel with success. Each one is screwed about in the middle of both sides (between edge and handle). Just check behind for a good metal surface close to the panel and be careful to avoid wires.
2000 V70 XC SE with 150,000 miles, still going great !

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