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2005 S60 headlight assembly connector - how to disconnect?

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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PatrickHenry
Posts: 23
Joined: 16 August 2008
Year and Model: 2001 V70
Location: U.S.A.
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2005 S60 headlight assembly connector - how to disconnect?

Post by PatrickHenry »

Hi all,

I'm stumped as to how to disconnect the wiring harness from the headlight assembly on my 2005 S60 (NAS - North American car).

Pictures of the headlight assembly connector are attached. The part number on the headlight assembly wiring harness is 8659674 (although the only picture I've been able to find of that harness online shows a different harness).

Can anyone help?

TIA!
Attachments
2005 Volvo S60 headlight connector 1 of 2
2005 Volvo S60 headlight connector 1 of 2
2005 Volvo S60 headlight connector 1 of 2
2005 Volvo S60 headlight connector 1 of 2

jimmy57
Posts: 6694
Joined: 12 November 2010
Year and Model: 2004 V70R GT, et al
Location: Ponder Texas
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Post by jimmy57 »

Rotate the knurled ring CW (or CCW, can't rememeber) and it unplugs. Isn't there another square connector in the harness a few inches up line?

PatrickHenry
Posts: 23
Joined: 16 August 2008
Year and Model: 2001 V70
Location: U.S.A.
Has thanked: 3 times

Post by PatrickHenry »

Thanks, I'll try that. And yes, there is a square connector close by this one.

PatrickHenry
Posts: 23
Joined: 16 August 2008
Year and Model: 2001 V70
Location: U.S.A.
Has thanked: 3 times

Post by PatrickHenry »

OK, I just tried again but no luck. I tried rotating the knurled grey ring relative the black connector part that the ring surrounds, but I can't get the grey ring to move in either the CW or CCW direction. Am I supposed to be turning the entire connector, or just the grey ring? Turning the entire connector doesn't seem to make sense.

jimmy57
Posts: 6694
Joined: 12 November 2010
Year and Model: 2004 V70R GT, et al
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Post by jimmy57 »

The service connector, the one that comes with a new lamp is the square one.
What are going to do with the lamp unit?

PatrickHenry
Posts: 23
Joined: 16 August 2008
Year and Model: 2001 V70
Location: U.S.A.
Has thanked: 3 times

Post by PatrickHenry »

Honestly, at this point I just want to get it off so that I know how to. It's nothing more than a Sisyphean effort to figure out how that connector comes off ... I'm frustrated that I can't figure it out, and that bugs me.

(Originally I had wanted to get it off to trace what I thought was an electrical fault with the passenger side headlamp. However, while researching the web for how to undo the connector, it now looks like the fault with the headlight may be in the CEM shunt circuit, but that's for another day.)

I'll keep working at the connector, and hopefully I will figure it out before I break it ;)

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