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Clutch replacement

Help, Advice and DIY Tutorials on Volvo's extremely popular car line -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, 850 R, 850 T5-R, 850 T5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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NitroVolvo
Posts: 3
Joined: Tue Jan 07, 2020 10:42 am
Year and Model: 1998 S70 T5 SE
Location: ON

Re: Clutch replacement

Post by NitroVolvo »

Thanks,

I'm looking into the Alldata subscription now!
'98 S70 T5M SE (Silver Surfer)
'98 S70 T5 SE (Black Jacques Shellac)

Retired: '91 740 TM (Silver Fox)
Retired: '89 740 (Grey Ghost)
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abscate
MVS Moderator
Posts: 22486
Joined: Sun Feb 17, 2013 5:54 pm
Year and Model: 99T5 ,99S70,2005V70
Location: NYC, ALBANY NY
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Re: Clutch replacement

Post by abscate »

I’ll add this on this job.

It’s about 10 hours including all those other things that you do in there. I broke it up over two weekends and two days each weekend for 2-3 hours.

First prep, struts off prep car for engine drop

Second. Subframe drop engine drop, engine trans separation.

Third rework clutch , reconnect engine / transmission

Fourth Finalise and clean up
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 BMW
Link to Maintenance record thread
Link To Volvo Glossary
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abscate
MVS Moderator
Posts: 22486
Joined: Sun Feb 17, 2013 5:54 pm
Year and Model: 99T5 ,99S70,2005V70
Location: NYC, ALBANY NY
Has thanked: 376 times
Been thanked: 1174 times

Re: Clutch replacement

Post by abscate »

I am going to add to this.

When I did my P2, I found a hybrid of the Dual mass Flywheel and non-self adjusting clutch. This was stock build from the Ghent factory.

So, I would hold off ordering parts until you get the thing apart and see what parts you have
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 BMW
Link to Maintenance record thread
Link To Volvo Glossary
User avatar
NitroVolvo
Posts: 3
Joined: Tue Jan 07, 2020 10:42 am
Year and Model: 1998 S70 T5 SE
Location: ON

Re: Clutch replacement

Post by NitroVolvo »

Does the Alldata service provide info on what else I can be doing while I have everything out?
'98 S70 T5M SE (Silver Surfer)
'98 S70 T5 SE (Black Jacques Shellac)

Retired: '91 740 TM (Silver Fox)
Retired: '89 740 (Grey Ghost)
User avatar
abscate
MVS Moderator
Posts: 22486
Joined: Sun Feb 17, 2013 5:54 pm
Year and Model: 99T5 ,99S70,2005V70
Location: NYC, ALBANY NY
Has thanked: 376 times
Been thanked: 1174 times

Re: Clutch replacement

Post by abscate »

It has procedures for most everything but you have to come up with the list yourself

Clutch
Pressure plate
Flywheel resurfacing..
Rear enginecoil seal
Transmission oil seal
Release bearing
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 BMW
Link to Maintenance record thread
Link To Volvo Glossary
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