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At what mileage did your head gasket fail?

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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At what mileage did your head gasket fail?

<100,000 miles
0
No votes
100,000-125,000 miles
0
No votes
125,000-150,000 miles
1
3%
150,000-200,000 miles
5
15%
>200,000 miles
1
3%
Hasn't failed (be sure to list mileage in thread posting)
25
74%
This poll is useless and should be deleted
2
6%
 
Total votes: 34
mtd240
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At what mileage did your head gasket fail?

Post by mtd240 »

Restrict your input to 1993-2000 MY vehicles.
Please post *how* it failed (and repeat the exact mileage) in the thread.
Would also be nice to know how often the coolant was changed/flushed.


1998 V70XC, 154,000 miles, no failure (yet).
Coolant flushed every 30,000 miles with the Volvo goods.
2007 XC70, white/oak, 175k miles
2008 XC70 3.2L, 115k miles
2016 XC60, osmium grey / off-black, 95k miles
Gone:
1990 240 DL Wagon, M47, lots of goodies. 372,000 miles
1978 242, lots and lots of work to get a reliable daily
1998 V70 XC, Almost done replacing everything, then I sold it :lol:
1996 850 NA, victim of sporadic tree falling. Protected the wife. RIP Volvo

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rspi
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Post by rspi »

This is NOT a Subaru, these cars do not suffer from failed head gaskets from age. They fail from coolant roulette, people overheating the motor due to coolant loss or water pump failure.

Coolant is good for 5 years or 150,000 miles.
'95 855 T-5R M, Panther - 22/28 mpg, 546,000 miles
'95 955 T-5R Yellow Wagon, Lemonade, 180,000 miles
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rspi
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Post by rspi »

Oh, I'm at 267,000 and the coolant was replaced 1 year ago at 245,000.
'95 855 T-5R M, Panther - 22/28 mpg, 546,000 miles
'95 955 T-5R Yellow Wagon, Lemonade, 180,000 miles
--------------------
Volvo's of past: '87 740 GLE, '79 262C Bertone, '78 264, 960's, '98 S70 GLT, '95 850 T-5R YellowVolvo Repair Videos

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erikv11
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Post by erikv11 »

Never had a head gasket fail on a Volvo 850/x70. I've replaced them, when pulling the head for other reasons, but not had a factory one fail.

Mileages of engines I have owned on these cars:
225k
180k
240k
205k
110k
170k
125k

FWIW: Before I got them some of these engines ran green coolant for who knows how many years, some only ran Volvo coolant etc, but I always flush thoroughly then switch them over to fresh Zerex G-05 and change it at 30k intervals.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

cn90
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Post by cn90 »

I thin "rspi" is right, some other makers such as Subaru have that problem: head gasket fails at ___ miles.

The Volvo gasket seems to be bullet-proof until a "bullet" hits it (overheating from massive coolant leak os seized thermostat).
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

januwan
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Post by januwan »

Coolant is good for 5 years or 150,000 miles.

I thought we supposed to change it every 30K
januwan

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jreed
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Post by jreed »

No failure yet at 176K miles on our '97 855 GLT. I change the coolant every two years with 50% blue Volvo OEM coolant and 50% distilled water.
1997 855 GLT (Light Pressure Turbo) still going strong. Previous: 1986 240 GL rusted out in '06, 1985 Saab 900T rusted out in '95, 1975 Saab 99 rusted out in '95, 1973 Saab 99 rusted out in '94

JRL
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Post by JRL »

NEVER wait 5 years or 150K
Every 30K is a good rule of thumb but no later than 60K
Mod note. Jim passed away in early 2022, his contributions to this forum are immortal, and he is missed. RIP

2000 V70R Black, 144,000 miles Wife's R.
2007 V70 2.5T White/Oak 111,000 MILES. Polestar tune, IPD bars, rear spoiler, dark grey Thors, DWS 06, HU850, sub.

mtd240
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Post by mtd240 »

Cool, good to know that headgaskets are really an "issue" with these. Seems like "lack of maintenance" is the main headgasket killer.
JRL wrote:NEVER wait 5 years or 150K
Every 30K is a good rule of thumb but no later than 60K
Agreed, never higher unless you are using Toyota Red ("Extra Long Life", 120k miles) or even the newer iterations of Dexcool (reformulated, no longer the plastic-eating gunk-causing stuff it once was). I wouldn't feel comfortable doing that in my cars, though. Thermostat will be dead before the coolant change interval is over :lol:

I do it every 30k miles, OEM stuff, for my 240s and XC. Run some plain distilled water for a couple minutes before the final fill. Only costs ~$40 and less than an hour.
2007 XC70, white/oak, 175k miles
2008 XC70 3.2L, 115k miles
2016 XC60, osmium grey / off-black, 95k miles
Gone:
1990 240 DL Wagon, M47, lots of goodies. 372,000 miles
1978 242, lots and lots of work to get a reliable daily
1998 V70 XC, Almost done replacing everything, then I sold it :lol:
1996 850 NA, victim of sporadic tree falling. Protected the wife. RIP Volvo

cn90
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Post by cn90 »

I think head gasket failure has very little to do with coolant neglect.

Below is a nice article by Larry Carley on the causes of HG failure:
http://www.import-car.com/internal-engi ... kets-fail/


Basically it boils down to 2 main causes:
1. Overheating
2. Detonation & Pre-Ignition
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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