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2002 s60 2.4T

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Please create one topic per Volvo you own. Then simply post to that topic when you maintain or repair your Volvo. You'll have a nice record of what you did, when, and how much it cost. Only you can post in your topic.
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Homebrand
Posts: 93
Joined: 25 Jul 2015, 20:47
Year and Model: 2002 s60 2.4T
Location: Melbourne, Australia
Been thanked: 3 times

Post by Homebrand »

Got the car at 155,000kms now at 157,800- NO COST FOR CAR

Initial Work -
-Oil and Filters $100
-Pulled Internal ECC blower fan from under dash- fixed wiring $0
-Purchased Vida Dice $149
-Purchased Laptop for Vida $170
-Rear tyre $160
-Leather Cleaner, Car cleaner and items $130
-Changed all external globes $140
-Swapping out OEM dash, ECC and radio lights with Blue LEDS $60
-Soldering 3 in 1 station for soldering and heat gunning $49
-Removed DIM and repaired non functioning information display and intermittent dials problem $0
-Engine bar for holding engine whilst dropping subframe $90
-Valve body removal and solenoid repair - Transgo $120
-Gasket Goop (RTV) $19
-ATF Fluid Nulon Multi synthetic JWS3309 spec - 12 litres $165
-Heat gunned all dark grey external trim that had gone whitish - looks brand new now $0
-Bits and pieces for cleaning engine, nitrile disposable gloves, degreaser etc. $100
-Lucas Transmission repair to reduce shift flair and banging/harsh engagement (worked to reduced Hard engagements but certainly not a fix) $22
Bone tools, complete set $4.50 ebay
Removed outer roof trim and cleaned out dirt and grass - Silicon back in - busted clips $17

Homebrand
Posts: 93
Joined: 25 Jul 2015, 20:47
Year and Model: 2002 s60 2.4T
Location: Melbourne, Australia
Been thanked: 3 times

Post by Homebrand »

Pulled power steering reservoir cap and removed green rubber "gasket" flipped it up the other way and reinstalled. Should stop leaking from top. $0

Update-cured leak
Last edited by Homebrand on 11 Aug 2015, 05:15, edited 1 time in total.

Homebrand
Posts: 93
Joined: 25 Jul 2015, 20:47
Year and Model: 2002 s60 2.4T
Location: Melbourne, Australia
Been thanked: 3 times

Post by Homebrand »

New hinge for fuel lid - unknown when the lid snapped off. Found it in the boot well - eBay $18

Homebrand
Posts: 93
Joined: 25 Jul 2015, 20:47
Year and Model: 2002 s60 2.4T
Location: Melbourne, Australia
Been thanked: 3 times

Post by Homebrand »

159,000 kms. Ran re-adaptation and module reset via vida/dice on transmission.
Feels completely sorted.

Homebrand
Posts: 93
Joined: 25 Jul 2015, 20:47
Year and Model: 2002 s60 2.4T
Location: Melbourne, Australia
Been thanked: 3 times

Post by Homebrand »

159,000kms
Installed a new Volvo OEM Boost Pressure Sensor $153AUD
Resolved Codes 1600 and 170f - I checked the voltage feeding it before biting the bullet. It was spot on 5V.

Resolved: Hesitation at take-off
Stumbling of engine intermittently under acceleration and during deceleration or whilst cruise control on.
Would stall out if A/C compressor kicked in whilst garage shifting from P - N - R - D
Would also stall out if A/C was on and you reversed, then stopped to engage Drive.
Impacted quite a few things as far as driving goes - had been driving and instructing anyone else to keep the A/C off.

Car had stalled whilst doing a low speed U Turn under feather throttle previously.
Doesn't do that now.
Overall, made a large difference to "smoothness" of the engine.

Homebrand
Posts: 93
Joined: 25 Jul 2015, 20:47
Year and Model: 2002 s60 2.4T
Location: Melbourne, Australia
Been thanked: 3 times

Post by Homebrand »

159,300kms
Replaced PS fluid to resolve clacking/clicking from PS pump.
Didn't work.
$20

Homebrand
Posts: 93
Joined: 25 Jul 2015, 20:47
Year and Model: 2002 s60 2.4T
Location: Melbourne, Australia
Been thanked: 3 times

Post by Homebrand »

159,400kms
Replaced all PS fluid with proper fluid. Penrite LDAS CHF-11S approved.
$30
New Serpentine Belt - old one was cracking
$97

Homebrand
Posts: 93
Joined: 25 Jul 2015, 20:47
Year and Model: 2002 s60 2.4T
Location: Melbourne, Australia
Been thanked: 3 times

Post by Homebrand »

159,700kms
All four wheels balanced - $50
Resolved vibration at over 80km/hr

Worst wheel was 185gms out Back left
Last edited by Homebrand on 27 Aug 2015, 02:12, edited 1 time in total.

Homebrand
Posts: 93
Joined: 25 Jul 2015, 20:47
Year and Model: 2002 s60 2.4T
Location: Melbourne, Australia
Been thanked: 3 times

Post by Homebrand »

Items to be addressed over next 12 weeks:
Replace top engine mount.
Fix rattling A/C compressor clutch
Replace right Hand front Sway Bar Link - rubber is completely gone around ball joint bit - Do Left hand one as well - Yeah why not
Replace both Lower control arms
Brakes: New front rotors and pads

Homebrand
Posts: 93
Joined: 25 Jul 2015, 20:47
Year and Model: 2002 s60 2.4T
Location: Melbourne, Australia
Been thanked: 3 times

Post by Homebrand »

161,151kms
Front rotors and Pads (L&R side) - Flat Vented rotors + Standard Pads $154
Relatively simple - but had to buy a whole damn hex set to get just the 7mm one!
Spent 50 kms to start the bedding in - feel ok.

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