IPD sale Volvo Parts

2002 s60 2.4T

Keep track of your Volvo's maintenance here. Keep track of what you did, when, and how much it cost.
Forum rules
Please create one topic per Volvo you own. Then simply post to that topic when you maintain or repair your Volvo. You'll have a nice record of what you did, when, and how much it cost. Only you can post in your topic.
Homebrand
Posts: 93
Joined: Sat Jul 25, 2015 8:47 pm
Year and Model: 2002 s60 2.4T
Location: Melbourne, Australia
Australia

2002 s60 2.4T

Post by Homebrand » Mon Aug 10, 2015 6:06 am

Got the car at 155,000kms now at 157,800- NO COST FOR CAR

Initial Work -
-Oil and Filters $100
-Pulled Internal ECC blower fan from under dash- fixed wiring $0
-Purchased Vida Dice $149
-Purchased Laptop for Vida $170
-Rear tyre $160
-Leather Cleaner, Car cleaner and items $130
-Changed all external globes $140
-Swapping out OEM dash, ECC and radio lights with Blue LEDS $60
-Soldering 3 in 1 station for soldering and heat gunning $49
-Removed DIM and repaired non functioning information display and intermittent dials problem $0
-Engine bar for holding engine whilst dropping subframe $90
-Valve body removal and solenoid repair - Transgo $120
-Gasket Goop (RTV) $19
-ATF Fluid Nulon Multi synthetic JWS3309 spec - 12 litres $165
-Heat gunned all dark grey external trim that had gone whitish - looks brand new now $0
-Bits and pieces for cleaning engine, nitrile disposable gloves, degreaser etc. $100
-Lucas Transmission repair to reduce shift flair and banging/harsh engagement (worked to reduced Hard engagements but certainly not a fix) $22
Bone tools, complete set $4.50 ebay
Removed outer roof trim and cleaned out dirt and grass - Silicon back in - busted clips $17

Homebrand
Posts: 93
Joined: Sat Jul 25, 2015 8:47 pm
Year and Model: 2002 s60 2.4T
Location: Melbourne, Australia
Australia

2002 s60 2.4T

Post by Homebrand » Mon Aug 10, 2015 8:10 am

Pulled power steering reservoir cap and removed green rubber "gasket" flipped it up the other way and reinstalled. Should stop leaking from top. $0

Update-cured leak
Last edited by Homebrand on Tue Aug 11, 2015 5:15 am, edited 1 time in total.

Homebrand
Posts: 93
Joined: Sat Jul 25, 2015 8:47 pm
Year and Model: 2002 s60 2.4T
Location: Melbourne, Australia
Australia

Re: 2002 s60 2.4T

Post by Homebrand » Tue Aug 11, 2015 5:15 am

New hinge for fuel lid - unknown when the lid snapped off. Found it in the boot well - eBay $18

Homebrand
Posts: 93
Joined: Sat Jul 25, 2015 8:47 pm
Year and Model: 2002 s60 2.4T
Location: Melbourne, Australia
Australia

Re: 2002 s60 2.4T

Post by Homebrand » Sun Aug 16, 2015 6:33 am

159,000 kms. Ran re-adaptation and module reset via vida/dice on transmission.
Feels completely sorted.

Homebrand
Posts: 93
Joined: Sat Jul 25, 2015 8:47 pm
Year and Model: 2002 s60 2.4T
Location: Melbourne, Australia
Australia

Re: 2002 s60 2.4T

Post by Homebrand » Mon Aug 17, 2015 1:52 am

159,000kms
Installed a new Volvo OEM Boost Pressure Sensor $153AUD
Resolved Codes 1600 and 170f - I checked the voltage feeding it before biting the bullet. It was spot on 5V.

Resolved: Hesitation at take-off
Stumbling of engine intermittently under acceleration and during deceleration or whilst cruise control on.
Would stall out if A/C compressor kicked in whilst garage shifting from P - N - R - D
Would also stall out if A/C was on and you reversed, then stopped to engage Drive.
Impacted quite a few things as far as driving goes - had been driving and instructing anyone else to keep the A/C off.

Car had stalled whilst doing a low speed U Turn under feather throttle previously.
Doesn't do that now.
Overall, made a large difference to "smoothness" of the engine.

Homebrand
Posts: 93
Joined: Sat Jul 25, 2015 8:47 pm
Year and Model: 2002 s60 2.4T
Location: Melbourne, Australia
Australia

Re: 2002 s60 2.4T

Post by Homebrand » Thu Aug 20, 2015 5:47 am

159,300kms
Replaced PS fluid to resolve clacking/clicking from PS pump.
Didn't work.
$20

Homebrand
Posts: 93
Joined: Sat Jul 25, 2015 8:47 pm
Year and Model: 2002 s60 2.4T
Location: Melbourne, Australia
Australia

Re: 2002 s60 2.4T

Post by Homebrand » Sun Aug 23, 2015 6:19 am

159,400kms
Replaced all PS fluid with proper fluid. Penrite LDAS CHF-11S approved.
$30
New Serpentine Belt - old one was cracking
$97

Homebrand
Posts: 93
Joined: Sat Jul 25, 2015 8:47 pm
Year and Model: 2002 s60 2.4T
Location: Melbourne, Australia
Australia

Re: 2002 s60 2.4T

Post by Homebrand » Thu Aug 27, 2015 2:08 am

159,700kms
All four wheels balanced - $50
Resolved vibration at over 80km/hr

Worst wheel was 185gms out Back left
Last edited by Homebrand on Thu Aug 27, 2015 2:12 am, edited 1 time in total.

Homebrand
Posts: 93
Joined: Sat Jul 25, 2015 8:47 pm
Year and Model: 2002 s60 2.4T
Location: Melbourne, Australia
Australia

Re: 2002 s60 2.4T

Post by Homebrand » Thu Aug 27, 2015 2:10 am

Items to be addressed over next 12 weeks:
Replace top engine mount.
Fix rattling A/C compressor clutch
Replace right Hand front Sway Bar Link - rubber is completely gone around ball joint bit - Do Left hand one as well - Yeah why not
Replace both Lower control arms
Brakes: New front rotors and pads

Homebrand
Posts: 93
Joined: Sat Jul 25, 2015 8:47 pm
Year and Model: 2002 s60 2.4T
Location: Melbourne, Australia
Australia

Re: 2002 s60 2.4T

Post by Homebrand » Thu Sep 17, 2015 5:47 am

161,151kms
Front rotors and Pads (L&R side) - Flat Vented rotors + Standard Pads $154
Relatively simple - but had to buy a whole damn hex set to get just the 7mm one!
Spent 50 kms to start the bedding in - feel ok.

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