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Replacement recirculate intermediate lever available.

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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SS2115
Posts: 43
Joined: 22 September 2015
Year and Model: 850 SE 1995
Location: Australia

Replacement recirculate intermediate lever available.

Post by SS2115 »

We were given a very low kilometre 1995 850 late last year.
Its had a few problems with the brakes from sitting so long, and some of the plastic is quite brittle when dismantly things so requires car and superglue.

We discovered the recirculating air wasn't working and on pulling the glovebox found the intermediate lever broken around the square drive.
Bit of a search revealed its no longer available and we couldn't find anything where anyone had found a substitute from a later model car.

So having a 3D printer, I designed and made a replacement. Beefier than the original and in ABS - a good engineering plastic.
If anyone is in desperate need, I would consider making them and mailing them subject to the costs of the plastic, time and mailing costs.
IMG_20160210_204518.jpg
IMG_20160210_204529.jpg
IMG_20160210_204544.jpg

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abscate
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Post by abscate »

Nicely done

Interesting development for the industry. When small plastic parts become NLA, will they release mechanical specs to let people fab substitutes. Or, more to the point, why should small parts be NLA in the world of cheap3D solutions??
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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BEJinFbk
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Post by BEJinFbk »

Why not make 3D files available here on MVS?
Get a nice little library going! Just a thought.
'98 V70 R - Well Equipped for Life Up North... ;)

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abscate
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Post by abscate »

Well, one reason is if someone goes to the trouble of doing all the work to make the file, they may want to recoup that cost...

:-)
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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dosbricks
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Post by dosbricks »

abscate wrote:Well, one reason is if someone goes to the trouble of doing all the work to make the file, they may want to recoup that cost...

:-)
For sure. This is not just a replacement but a re-engineered beefier part made of upgraded material. Given the size and weight, even from Australia the mailing can't be that costly. The OP is offering a service to the forum, and it ought to made worth his while. :)
'98 S70, 230k, purchased new in '98
'96 855 GLT, 163k, purchased lightly used in '99
Onceuponatime RIP '69 Shelby GT500 w/7.0 liter

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BEJinFbk
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Post by BEJinFbk »

I'm not suggesting otherwise.
That's a cool part and nice looking work.

I'm just thinking that 3D printers aren't
going away anytime soon and the maker
crowd isn't getting any smaller, either.

Times they are a changin'... just saying
'98 V70 R - Well Equipped for Life Up North... ;)

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