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Broken fuel line clip to fuel filter

Help, Advice and DIY Tutorials on Volvo's extremely popular car line -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, 850 R, 850 T5-R, 850 T5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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theWIFES_S70
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theWIFES_S70

Re: Broken fuel line clip to fuel filter

Post by theWIFES_S70 » Thu Nov 30, 2017 7:40 pm

Fellas, in all seriousness, has anyone rebuilt this line?

Image

It appears that it's a hard nylon line (wrapped in regular 3/8 rubber fuel line) with that useless pressure fitting on the end of the line and a threaded barb on the other end...

The only part I can't for the life of me identify is the threaded barb fitting. I'm almost positive it won't be available at Home Depot. (It can probably be reused, no?) Generic fuel lines, both hard nylon and rubber, are available on Amazon, I think you need around 6-9 feet of each. That's about $50 in lines.

$14 - 10" of 5/16" hard nylon fuel-grade tubing: https://www.amazon.com/Dorman-800-074-F ... +fuel+line

$22 - 25' of 3/8" rubber fuel-grade tubing: https://www.amazon.com/Pro-1-Inside-Dia ... +fuel+line

$10 - 5/16" quick connect fitting: https://www.amazon.com/Dorman-800-080-Q ... ZVZ0GF4489

(This should be enough for two line rebuilds, no?)


1998 Volvo S70, N/A, 5-speed, 183K
2007 Volvo S40, 2.4i, 5-speed, 97K

brunocerous
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brunocerous

Re: Broken fuel line clip to fuel filter

Post by brunocerous » Mon Apr 23, 2018 4:56 pm

Update: Finally repaired the leaky fuel line in my '98 V70 (base) with a P2 filter, quick connect clip, 5/16" hard plastic fuel line, two 8mm clamps, and a heat gun. So far, so good. No leaks!
IMG_20180423_165620935_LL.jpg
IMG_20180423_165628415_LL.jpg
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2004 XC90 AWD
2000 V70, base, MT, 'The Silver Bullet'
1998 V70, base, AT, 'Blue Steel'
1998 V70 T5, AT, project
1999 V70 XC AWD, AT (RIP)
1998 S70 T5, AT (RIP)

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abscate
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abscate

Re: Broken fuel line clip to fuel filter

Post by abscate » Sun Dec 01, 2019 5:38 am

Folks, I have recovered a complete set of fuel line fittings from my parts 1998, so if anyone needs these, they will be available as soon as I replace my fuel filter on my 1999 without breaking anything

๐Ÿ˜€๐Ÿ˜€๐Ÿ˜€

Bruno..next time Iโ€™m down letโ€™s get rid of those hose clamps for double stainless oetikers which will last longer than those silver cheese ones


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FlyingMoose
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Re: Broken fuel line clip to fuel filter

Post by FlyingMoose » Tue Dec 03, 2019 8:40 pm

ImageI also got the same issue a few days ago. I posted my issue and got sent here right away as the best option for solutions. I didn't want to have to go with a new filter so after a ton of research by myself and my father in law we came up with this solution
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volvolugnut
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volvolugnut

Re: Broken fuel line clip to fuel filter

Post by volvolugnut » Wed Dec 04, 2019 8:31 am

Doman has LOTS of car repair solutions. They try to make improved parts, not just parts that fit. I try to check their web site https://www.dormanproducts.com/ when I have a problem to requires an expensive OEM replacement. They do not seem to offer direct selling from their web site, but if you find a part you need, you can ask your local helpful auto supply to order for you. Also, Summit Racing https://www.summitracing.com/
has many of their parts available.

volvolugnut


2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple parts cars.

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