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XC70 Transmission AW55-50SN No Drive - Problem found... C1 frictions burned and Drum cracked

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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Tone944
Posts: 13
Joined: Sun Feb 19, 2017 12:44 pm
Year and Model: 2003 XC70, 2006 XC9
Location: Newcastle, Australia
Has thanked: 1 time

Re: XC70 Transmission AW55-50SN No Drive - Problem found... C1 frictions burned and Drum cracked

Post by Tone944 »

I'm still procrastinating on investigating this issue, but in a moment of distraction, looking for some verification of my theory of what's wrong, and a way to assemble without damaging the seal rings, I came across a really good rebuild manual. I'll paste the link here, hopefully it will help somebody...

http://akpphelp.ru/images/contents/file ... 2051SN.pdf

I'm still looking for the best way to ensure the 4-5 CLUTCH HOUSING FLUID SEALING RINGS don't get damaged on assembly and how to confirm that the bush they are supposed to contact is in the correct position

precopster
Posts: 7484
Joined: Sat Aug 21, 2010 12:20 am
Year and Model: Lots
Location: Melbourne Australia
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Been thanked: 113 times

Post by precopster »

I had the same issue with a 2001 XC70. I replaced drum with a good used one and as a just reward 2nd gear was missing. I was pretty fed up and replaced the transmission with a good used one.
Current cars:2002 XC70, 2006 Ssangyong Rodius (Stavic), 2006 XC90 2.5T, VW Transporter 2.5TDI

www.precisioncarmodules.com.

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