Login Register

Gas Door Gets Stuck

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

Post Reply
User avatar
MrAl
Posts: 1700
Joined: 8 April 2015
Year and Model: v70, 1998
Location: New Jersey
Has thanked: 83 times
Been thanked: 73 times

Gas Door Gets Stuck

Post by MrAl »

Hi there,

I had replied to the other thread recently and it reminded me that my gas door got stuck about a week or two ago and i had to bang it to get it open. I had since then sprayed it with some lube, but then i was wondering how to open it if it ever happens again. I found a nice video by Robert, and that was interesting, but apparently my gas door is a little different.

Mine has a plastic hook like this that sticks out from the door itself and goes into the hole where i guess the solenoid is located. The plastic hook isnt really a hook, it's more like an "L" shape where the bottom part of the "L" points down.

What i was wondering is if there is some way to stick a knife in there between the door and the body to lift up on that plastic hook thing, or any other ideas how to get it open in a pinch.

Thanks.
I’ve been driving a Volvo long before anyone ever paid me to drive one.
That's probably because I've been driving one since 2015 and nobody has offered to pay me yet.
1998 v70, non turbo, FWD, base model, on the road from April 2nd, 2015 to July 26, 2023.

scot850  
Posts: 14883
Joined: 5 April 2010
Year and Model: 2000 V70 R
Location: Calgary, Alberta, Canada
Has thanked: 1847 times
Been thanked: 1710 times

Post by scot850 »

Look at the current thread from DrJammer. It covers the info you mention.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

MadeInJapan
MVS Moderator
Posts: 13434
Joined: 31 March 2005
Year and Model: '98 S70 T5 '07S40T5
Location: Knoxville, TN American but born in Japan
Has thanked: 17 times
Been thanked: 35 times

Post by MadeInJapan »

You'll have to open trunk, pull lining back a little, reach in and pull the hard to reach lever, but it happens to mine too- most often when I'm in a truly huge hurry!
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo

cn90
Posts: 8258
Joined: 31 March 2010
Year and Model: 2004 V70 2.5T
Location: Omaha NE
Has thanked: 4 times
Been thanked: 471 times

Post by cn90 »

My electric motor (for the gas door) works 99% of the time, there is 1% of the time it does not work.
So I use a copper wire (12 gauge solid copper wire used in household wiring), wrap it around the end of the motor (see the youtube video below).
The other end of the copper wire is in the trunk.
Whenever I the door does not open, I simply open the trunk and pull on my ghetto copper wire and bingo, the fuel door opens.
I will take some photos when I have time.


2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

cn90
Posts: 8258
Joined: 31 March 2010
Year and Model: 2004 V70 2.5T
Location: Omaha NE
Has thanked: 4 times
Been thanked: 471 times

Post by cn90 »

I borrowed some photos from the video to show you my ghetto fix (wire in the trunk).
Once you see the video above, the plunger extends (LOCKED) and retracts (UNLOCKED).
So, wrap a wire as shown and whenever the gas door is stuck, open the TRUNK and pull on the ghetto wire to release the gas door.

PS: Your other option is to remove the plastic tab on the gas door itself, this way the door is never locked, but you run a tiny risk of vandalism.


Gas-Door.jpg
Gas-Door.jpg (142.41 KiB) Viewed 656 times
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

User avatar
MrAl
Posts: 1700
Joined: 8 April 2015
Year and Model: v70, 1998
Location: New Jersey
Has thanked: 83 times
Been thanked: 73 times

Post by MrAl »

Hi,

Oh thanks for the photos. I guess that works with a worm gear?
I'll have to check mine out too then. Good idea with the wire, i have some steel wire around too.
I’ve been driving a Volvo long before anyone ever paid me to drive one.
That's probably because I've been driving one since 2015 and nobody has offered to pay me yet.
1998 v70, non turbo, FWD, base model, on the road from April 2nd, 2015 to July 26, 2023.

Post Reply
  • Similar Topics
    Replies
    Views
    Last post